Professional snapshot

A Proficient Professional in Manufacturing Engineering and Operations for Handling 5 M’s and monitoring OEE and implementing automatic and semiautomatic projects to improve the process and Productivity in the mass Production sectors.

Having strong knowledge about Battery Technology(Both Lead Acid and Lithium ion battery manufacturing)

4 years’ experience in Industrial Engineering department as Senior engineer.

6+ years’ experience in Production department.

Career Summary

Everup Battery India Pvt Ltd, Chennai. (March 2017 to Till Date)

(A Joint Venture of Coslight Group, Cosmx China manufactures of Lithium ion battery)

Designation : Production and Process Manager.

Responsibilities : To Improve the Productivity and controlling rejection by Strategize and facilitate continuous improvement projects and reduce WIP. Ensure employee safety and Morale is improved.

Responsible for the capacity planning and monthly targets achieved to satisfy the customer needs.

Review materials availability with stores periodically and coordinates with the procurement department to ensure availability of required materials as per the production schedule.

Responsible in terms of PQCDSM.

Responsible for shop floor discipline and enforcement of company rules.

Have strong interpersonal skills and ability to solve conflicts between management, Contractors and operators.

Provides the manpower requirement to the Human Resources department and ensures the availability of required manpower for production

Exposure to TS 16949 standards, ISO 14001, OSHAS standards, Deming Grand Prize and TPM Standards .

Expert in conducting quality circle team to solve the problems with various tools like 5’s, GEMBA,JISHU HOZAN, SMED, POKE YOKE and KAIZEN activities.

Implementing Production KANBAN System in the Shop floor.

RANE (MADRAS) LTD, Varanavasi, Chennai. (June 2013 to March 2017)

Designation : Senior Engineer in Manufacturing Engineering Department.

Prepare Capex and budgetary for Annual Operating plan for the department includes various improvements projects for the year .

Update PFMEA for the various products once the improvements is done and approved by the customer.

Executed various projects like semi automatic assembly line to minimize the manpower and improve the productivity by 18% .

Executed AGV in the shopfloor for easy movement of materials to feed the machines.

Update and maintain the documents for the audit and reports to Top Management.

Coordinating projects for the set-up standards with accountability for strategic utilisation & deployment of available resources to achieve organisational objectives.

Carrying out installation, inspection and operations occurring on-board erection and commissioning of newly procured indigenously developed engineering equipment.

Handling activities and monitoring overall project operations for ensuring timely completion.

Exide Batteries India Pvt Ltd, Taloja Navi Mumbai and Hosur. (Feb 2010 to June 2013)

Designation : Joined as Production officer and rose to the post of Process In-charge of Plate Processing (Casting and Pasting).

Ensuring complete shift activities, in-process quality control and continuous improvement in capabilities.

Mapping processes, identifying bottlenecks and developing solutions by continuous improvement.

Identifying opportunities for cost improvement to improve bottom line.

Interacting with planning department for the monthly production, then planning and distributing of work load to operators in order to achieve daily production target.

Planning for the material flow for the production process and following it up thoroughly.

Preparing Monthly maintenance schedule of the machines and get it done for the smooth production and increase the life time of the machine.

Updating the process improvement and maintaining the documents, having knowledge about TS 16949.

Carrying out continuous improvement projects by doing KAIZEN (small improvements) and implementing TPM (J.H).

Educational Qualification

- MBA from Madurai Kamraj University (2007-2009)

- Bachelors Degree in Mechanical Engineering (2007) from Anna University, Chennai.

Awards Bagged :

Bagged 1st prize in President Awards from Rane (Madras) Ltd for implementing Assembly line modification 2016.

Bagged Excellent Award from NCQC, Kanpur 2012 for representing my Team from Exide Industries.

Bagged Gold Award from CCQC Bangalore Chapter 2012 for representing my Team from Exide Industries.

One of my kaizen has been selected as best kaizen from my top management during TPM implementation 2011-2012.

Significant Highlights :

Reduced 2 manpower / shift by implementing updated process layout with lean assembly layoutand horizontally deployed to other 3 assembly lines in the plant (total 8 manpower reduced per shift)

Reduced 4 manpower / shift for material movement from Stores to Shopfloor by implementing AGV.

Implemented Chakku Chakku in the shopfloor.

Practicing Lean Production System in the shop floor.

Negotiation Skill, Knowledge of in SAP.

TPM Coordinator to introduce TPM activities in the plant.

Personal details

Date of Birth : 17.03.1986

Father Name : P.Loganathan

Linguistic Proficiency : Tamil, English, Telegu and Hindi.

Permanent Address : S3, 2nd floor, MRA Homes, NO 5 & 14, Selvam Nagar, Pallikaranai

Chennai -600100, Tamilnadu.

Passport No. : P7447536.

Nationality : Indian

Marital Status : Married

Current CTC : 6.9 lak PA

Expected CTC : 9 Lacs - 10 lacs PA (Negotiable)

Current location : Chennai

Notice Period : 30 days

YOURS SINCERELY

(L.Gopinath)

Gopinath L

Production and Process Manager Mobile: +91-995**-*****

adhpim@r.postjobfree.com

Contact this candidate