C. Saravana Kumar

adhpb8@r.postjobfree.com

+91-730*******

+91-805*******

Section Leader Electrical

** ***** **********

Electrical Maintenance

Accomplished, proactive engineer with significant experience in process Industries - Electrical Maintenance.

Key Areas of Impact

• Maintenance-PM/CM/PDM-CMMS

• Maintenance Planning

• Execution/Planning/Mgmt

• Machinery Inspection Safety

• Regulations

• Quality control

• IMS

• Daily Maintenance Reports/BD

• Improvement Activity

• Design, testing coordination

• Operation management

• Purchasing

• Resource allocation

• Shutdown Planned/Upland/Annual

• Why-Why-Analysis

• Safety Reports

• Material planning

• Manpower supervision

• Report Preparation

• Documentation & Safety compliance

ORGANIZATIONAL EXPERIENCE

TCI Sanmar Chemicals, Section Leader Electrical Dec ’2012 - Present

TCI Sanmar is the largest Indian chemical business & the largest Caustic Soda and Poly Vinyl Chloride (PVC) manufacturer

Key Deliverables

* Total 15 Years Maintenance of Electrical systems in petrochemical, Power, Gas.

MAJOR EQUIPMENT HIGHLIGHTS:

• HT Motors up to 1500KW.

• LT Motors.

• Transformer 180 MVA.

• Power Transformer 10/12 MVA.

• HT panel SF6 breakers.

• Compressors 1300KW ethylene, propylene compressor 950KW.

• HT Capacitor Bank

• LT capacitor

• VFD HT & LT

• Softs starter 200kW

• PMCC, EPMCC, MCC, MLDB, EMLDB.

• UPS DC/AC 100KVA.

• EPMCC

• DG HT & LT

• Boilers, Chillers, Air compressors.

• Recti former up to 14 KA.

• Hoist, Skip Hoist, Bucket elevators, bagging machine, HVAC, Pressurization System, SCR controlled Haters.

• ETP – Air Blowers, Scrappers, Vibrators, Belt press.

• Furnace – Burn Canada, Hot gas generator.

• Crusher machine, Screen vibrators.

Maintenance:

• Managing the plant’s maintenance, projects, and departments including spare parts, inventory, budget

• Ensuring compliance with environmental and safety regulations

• Planning Preventive Maintenance (52 week schedules) with CMMS (Computerized Maintenance Management System)

• Preventive Activities: Developing and implementing scheduled maintenance programs and lubrication plans, overhauls, outages, inspections, draft tasks, instruction books, procedures and checklists

• Predictive Activities: Developing and implementing data collection systems and programs, fault trees, root cause analysis, temperature and vibration spectrum analysis, lubrication analysis, thermal growth report and procedure drafting, and trend analysis and spectrum generation to prevent breakdowns

• Corrective Activities: Developing and implementing corrective actions such as Temperature measurement of systems, lubrication plans and maintenance frequency

• Analysing power consumption data and taking steps to conserve energy

• Planning and executing annual shutdown and periodic maintenance

• Co-ordinating with the production department for preventive maintenance

• Inspecting all machinery, D.G. set & transmission line

• Verifying and analysing electrical breakdowns

• Conducting daily meetings with maintenance contractors and weekly and monthly meeting analysis of plant issues

• Performing materials control using SAP

• Maintaining drawings, documents and Preparing PMA (Plant Modification Approval)

• Arranging the outsource services for maintenance

• Controlling calibration instruments and meters (Clamp meter, Multimeter, Phase sequence Indicator, Megger, Earth Tester)

• Receiving breakdown calls and assigning groups according to work requirement and priorities

• Conducting weekly and annual checks for all electrical systems

• Implementing semi-annual and annual shutdown plan via CMMS

• Handling Power Distribution Control System PDCS with ability to monitor switchgears and control bus coupling, incomers and transformers

• Formulating daily, periodical and system disturbance, BDA (Breakdown Analysis) reports

• Determining the requirements for materials, spare parts and services based on maintenance and upgrade work

Projects

*Having experience in 132kV Substation project as a Project Engineer, Site Electrical Engineer and Warranty Engineer for execution, Erection, testing &commissioning and Maintenance activities.

*Having Good Coordination between Civil, Testing & commissioning and Mechanical activities and ensure completion of project within the time & cost parameter and effective resource utilization to maximize the output

*Having experience e in HV and LV equipment operation & Maintenance activities.

*Successful Erection of 220kV & 33kV Double Bus, 11kV Switchgear, LV Switchgear, Control panels, Capacitor banks, NER's, Power

Transformers, Reactors, Batteries, HVPC Units, Fire Pumps, Fire water tanks and 220kV, 11kV, L\H Control cable works.

Projects

A. Aelcoethylene Plant 60KTPA, B.Cacl2 135KTPA Caustic plant 200KTPA *3

• Preparation and execution of Basic Engineering

• Detail Engineering

• Inspection and execution

• Erection, Pre-commissioning and Commissioning

• Testing

• Prepare all documentation related to on-site activities including site visit reports, marked up as built drawings, time sheets, and commissioning documents.

• Managed projects involving group of engineers, programmers and outside contractors.

• Developed project documentation including equipment layout and specifications, cost estimates, FAT SAT, P &IDs and schematic diagrams.

• Reviewed specifications and plans for accuracy during bidding and construction process.

• Supervised and guided the execution of custom engineered orders in a UL 508A panel fabrication shop to insure product conformity to customer and industry standards.

• Graphical user interface development and logic design for large water and wastewater treatment applications.

Indian Organic Chemicals (Futura Polyesters Ltd), Sr. Electrical & Instrument Maintenance Engineer, Manali Jul ’08 - Nov ’12

Indian Organic Chemicals (Futura Polyesters Ltd) is a leading manufacturer of polyesters in India covering entire range of polyesters from PET through PBT, PTT, PEN, PTN & PBN

Key Deliverables

• Planned and implemented effective preventive & corrective maintenance schedules to ensure system reliability and minimize machine down time

• Led, guided and motivated a team of technicians and operators to achieve excellence

• Analyzed drawings and executed the installation according to it

• Performed PCC, MCC H.T & L.T Panel break down and shut down maintainenance & power calculation

• Conducted material management and inventory management

• Maintained Transformers - 110/11KV, 10MVA, 11KV/415V, 2MVA

• Operated and synchronized Detroit diesel generator - 1750KVA x 3

• Maintained up to 200KW AC motors and HT breakers - 110KV, 11KV Minimum Oil Circuit Breaker (MOCB), Bulk Oil Circuit Breaker (BOCB) and Air Circuit Breaker (ACB) (Siemens, Easun)

• Carried out trouble shooting of protective relays CDG type over current & earth fault relay

• Maintained UPS (30KVA) and Batteries

• Executed installation and commissioning of variable frequency drives (VFD) (Siemens, Allen Bradley, Eurotherm, SSD,) and Soft Starter (Allen Bradley, ABB)

• Handled motor control panel wiring & control interlock logic wiring

• Performed troubleshooting, control and maintenance for:

Muffle furnace, Burnout furnace & Thyristor based Burnout furnace

Electrical Hoist, EOT crane

PLC Based Pneumatic air conveying system

• Maintained variety of records, progress reports and documentation

• Appointed Internal Auditor for ISO 9001 2008

• Led, guided and motivated a team of technicians and operators to achieve excellence

• Maintained reports and documents pertaining to the execution of projects

• Handled stock management and material inventory

• Planned Preventive Maintenance (52 week schedules)

• Analyzed the power consumption data and took steps to conserve energy

• Planned and executed annual shutdown and periodic maintenance

• Co-ordinated with the production people for preventive maintenance

• Conducted inspection of all machinery, D.G. set & transmission line

• Cross verified and analyzed electrical breakdowns

• Arranged outsource services for maintenance

• Controlled calibration instruments and meters (Clamp meter, Multimeter, Phase sequence Indicator, Megger, Earth Tester)

Automation

• Experienced in commissioning of PLC-Siemens S-7 200

• Gained in-depth knowledge of programming and troubleshooting in:

Siemens S-7

VFD, SOFT STARTERS

Controllers (T 640), SCADA

Balco Power Plant 540 MW (CPP) (O & M), Electrical Engineer Maintenance, Korba, India May ’06 - Jul ’08

Key Deliverables

• Maintained all types of LT Panels (415volts), HT panels, breakers 6.6kv, and switchgears

• Gained experience in all types of preventive maintenance for:

HT&LT motors, Transformers, Conveyors, and Circuit breakers (up to 6.6KV).

EOT, gantry cranes up to 320 tones

• Gained proficiency in effective spare parts management

• Performed maintenance tasks in the following:

All PCC (Power control center) MCC (Motor control center).

Protective Relays, CTs, PTs, UPS panels

Generator Excitation transformer 13.8/0.440kv/, Bus bars for LT and HT

Switchyard equipment 220kv breaker, CT, CVT, Isolators

• Responsible for maintaining all AC and DC machines (HT motors 6.6kv, LT motors) and Transformers 6.6kv/415v,13.8kv/220kv/180Mva,13.8kv/6.6kv

Euro Process Automatic & Indo Autotechsystem, Chennai, India Aug ’04 - Mar ’06

Euro Process Automatik is the leading manufacturer, exporter and supplier of a wide range of automation, process controls and energy savings systems like AC Drives, DC Drives, PLC (Programmable Logic Controller), Servo Drives, Machinery Drives, Control Panels, APFC Panels.

Key Deliverables

• Designed MCC, PCC, VFD, Panels

• Commissioned VFD drives up to 1000KW

• Commissioned Soft Starter Panels ABB / AB up to 200KW

• Conducted PLC Programming and Execution with Customer Application (Siemens-S7 -200, ABB, AB)

• Prepared Technical Drawings Using AUTOCAD.

EDUCATION

Bachelors:

Bachelor of Engineering in Electrical & Electronics

• St.Peters Engineering College, Chennai, India

• First Class with Distinction

• 2000 - 2004

Class XIIth:

Sir Ramaswamy Higher Secondary School, Chennai, India

• ’98 – ’00

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ADDITIONAL INFORMATION

Date of Birth

Nationality

Computer Skills

Languages

C - License

• 17th May, ’83

• Indian

• ETAP, PSCAD, AUTOCAT

• SAP

• MS Office Suite

• Tamil, English, Hindi

• C41833

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