Engineer Injection Molding

S. NANTHA KUMAR,

***, ******** ***** ***** ******,

Sulthanipuram, Navavoor,

Bharathiar University (Po), E-mail Id : adhnly@r.postjobfree.com

Coimbatore – 641 046. Mobile : +91-908**-*****

PROFESSIONAL OBJECTIVE:

To become a part of a growing organization and apply my professional, technical, managerial and interpersonal skills, and thus develop myself and work towards the goal of the company.

Current Organization: BOSCH Limited.

Experience : 2 Year 6 months

Total experience : 5 years 5 months

Current Designation : Senior Engineer

Department : Process Planning (Manufacturing Operations and Engineering)

ACADEMIC CREDENTIALS:

Completed Bachelor of Engineering in mechanical Engineering from Shri Anglamman College of engineering and technology, Anna University Chennai.

ORGANIZATIONAL EXPERIENCE:

BOSCH LIMITED:

Bosch is a leading supplier of technology and services in the areas of Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. Additionally, Bosch has, in India, the largest development center outside Germany, for end to end engineering and technology solutions.

Designation: Senior Engineer

Duration: April, 2018 - Till date

In BOSCH I working as a Senior Engineer in Manufacturing Operation and Engineering department.

Nature of Job/Responsibilities:

Process planning for sensor assembly line (PFD, FMEA, CP, WI)

Defect cost reduction and OEE improvement

Customer audits, PPAP, Engineering change management

Co-ordination with lead plants and reporting on monthly basis

Value stream Q-basics implementation

LPC audits, System CIP, Point CIP

Value stream mapping (VSM) and Value stream design (VSD)

Inventory management and control

Cycle Time study and improvements

MTM, BPS & Ergonomics study and improvements

Performance metrics – FPY, OEE, Productivity

Assembly process development – Introduced Vision systems, Servo washer caulking system, Resistance welding system, Molding machine implementation, Defect cost reduction by deep analysis etc..

ROOTS INDUSTRIES INDIA LTD

Roots is a TS16949 certified company engaged in manufacturing of Auto Ancillaries product such as Electric, Electronic & Air Horns, Brake pads, Bulbs, starter motors, Alternators, Backup alarms, etc. in and outside India. Roots supplies Auto components for OEM such as BMW, Benelli, Bimota, Caterpillar, Daimler, HD, ITEC, Nissan, Skoda, Volkswagen, Eicher Volvo, etc.

Designation: Associate Engineer

Duration: July, 2015 – April, 2018

In Roots I worked as an Associate Engineer in manufacturing engineering department.

Nature of Job/Responsibilities:

Process feasibility review for newly released part / assembly drawings.

Development of new / modification of existing Equipment’s/Tools/Fixtures required for new product development.

Development of Process control documents such as Process flow chart, PFMEA, Control plan, Job instruction, Time study, etc.

Process validation, Process capability study, Time study for newly developed facility

Ensuring the completion of projects as per APQP needs.

Working towards productivity and quality improvement through KAIZEN activities, 5’S and implementation of POKA-YOKE, Cost saving projects.

As a CFT member I am also responsible for maintaining of existing facilities available for regular production consisting of trouble shooting of Assembly line issues, Revalidation, Time study, etc.

ACHIEVEMENTS:

Development / Commissioning of assembly line for Horn supplied to Eiecher Volvo, Scania, Caterpillar, Nissan, Bosch and Other Export and Replacement Markets and Battery Disconnector Switch Project Injection Molding components.

Cost saving project on an Injection molding component by reducing the Process related time delays, Short mold issue of components, Runner Weight, Wastage elimination, leading to saving of INR 50,000 per month.

Eliminated Customer related incident by improving the existing process to new process with Cycle Time consideration.

Reduced defect cost in Throttle position sensor assembly line from 0.35% to 0.05% by doing continues improvement

Reduced defect cost in temperature sensor line from 0.16% to 0.12%

Taken responsibility of 8D leader for the 3 customer cases and analyzed, arrested, eliminated the root cause with in the time line.

Successfully commissioned and implemented new injection molding machine in temperature sensor line.

Increased the Value stream Quality maturity level from 1 to 2.5 out of 3 by implementing new procedures

Taken responsibility of Sports committee secretary and successfully conducted events.

Optimized the Cycle time in Temperature sensor line by MTM study

Improved the production capacity up to 8000 pieces per month as per plant requirement.

SOFTWARE PROFFICIENCY:

AUTO CAD

M/S OFFICE

TRAININGS UNDERGONE:

IQRM - PFMEA.

Problem solving (8D).

MTM (Method Time Management)

Ergonomics

BPS (BOSCH Production System)

Six Sigma

PERSONAL DOSSIER:

Father’s name : A. Subramanian

Date of birth : 02/06/1993

Age : 26

Gender : male

Blood group : B+

Nationality : Indian

Marital status : Married

Hobbies : Listening Songs

Language known : English, Tamil (read & write)

DECLARATION:

I hereby declare that all details provided above are true to the best of my knowledge.

Thank you for accepting my personal information,

Place: Tirunelveli Signature

Date: 29.10.2020

(S. NANTHAKUMAR)

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