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Power Plant Quality

Location:
Muharraq, Bahrain
Posted:
November 07, 2020

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Resume:

Jovio

V.S

+973********, +919*********

Vettukattil House, Kaniyarkod (PO),

Thiruvilwamala, Thrissur, Kerala,

India - 680594

jovio007

*****.*****@*****.***

“I am seeking an opportunity to merge my initiative and enthusiasm with 8+ Years of proficiency, to add value, both to the organization and myself. To aim at expanding my horizons and developing skills in the field of “Mechanical Engineering” and to work in a dynamic environment that provides opportunities for my growth.”

Welding Inspection Oil & Gas Refineries

NDT Inspection Power Plant Piping Inspection

Inspection Engineering Quality Analysis Project Management Eight years of on-site quality control experience in process piping, fire-fighting piping, HVAC installation and erection in process plant construction which includes QA/QC Piping Inspection, QA/QC Incoming material Inspection, QA/QC Documentation, Arrangements for NDT testing etc. Independently taking care of inspection of plant piping, HVAC equipment installation & incoming material which involved inspection of CS Piping, SS Piping, Fire Fighting Piping, Valve Testing, Pneumatic Loop Testing, Hydrostatic Loop Testing, Inspection of Pipe Supports as per drawing, etc. as per the relevant ASME sections and ASTM codes.

Experience in Inspection, Quality Control and Non-Destructive Testing of Plant Piping and Structures for Power Plants, Refineries, Cross country Pipelines, Oil & Gas Pipeline (Onshore) Projects. ASNT Level ll in RT, UT, PT, MPT, material management and quality management with in-depth knowledge about various quality standards and proficiency in implementation of the same ASME, AWS, ASTM, EN, DIN, API, ISO 9001:2000 standard, IBR norms.

Leading the inspection personnel to achieve the targets and plan to maintain the integrity of piping and equipment by allocating appropriate personnel to suit the requirement. Review the WPS & PQR. Witness the WPQT & Mechanical Test. Check that all onshore-related QA/QC work is carried out in accordance with the approved PQP and Inspection & Test plan. Check installation processes are carried out in accordance with approved procedures & specification & Inspection and confirmation of welding consumables as per the specifications. Eram Arabia . WLL,

Bahrain

QA/QC Inspector

FEB 2020 TO PRESENT

Review Contractor’s method statements, QC procedures, ITP and Quality Plan and assist with establishing acceptable working practices for construction activities. Develop and maintain quality standards that apply to onsite construction work, ensuring proper implementation. Responsible for the implementation of quality control procedures and plans for providing more efficient onsite construction work. Monitor delivery of permanent materials and ensure the quality of products / consumables / materials comply with requirements of established Standards & Specifications. Identify analyze and resolve problems and issues with quality assurance and control for site construction. Perform routine surveillance, inspection, monitoring, auditing & assurance of Contractor’s site activities(Fabrication and Welding, NDT) in accordance with the Projects and Contractors, specifications, ITP and Quality Plans. Studying the issued Piping Isometric Drawings, P&ID Drawings. Ensure all the personnel employed and operating in welding and NDE activities is duly skilled and qualified in accordance with the applicable specifications, codes and regulations. Reinstatement Punch list and clearing the items. Interpreting and evaluating of NDT Results, witnessing Hydro test, Pneumatic test and Post test- EXPERIENCE

SYNOPSIS

AREA OF EXPERTISE

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CONTACT INFO

Reinstatement.

Conversant with International Codes & Standards like ASME, ASTM, AWS, API, ARAMCO, QP, Specifications.

Ensure all pre-construction activities and qualification trials are witnessed and approved as necessary. Ensure the Inspection & Test Plan of each activity is fulfilled and “hold points” of the company are completed in due time and approve the contractors' quality documentation. Audit, inspect equipment of Contractors. Advice and assist Contractors in maintaining and upgrading their equipment to ensure high quality job. Trouble shooting Supervision of Piping Fabrication, Welding, Mechanical jobs (Construction

& Maintenance) in line with Project requirements

Raise site observation reports and Non-conformance reports if required. Review and comment upon Contractors daily inspection records for activities covered and investigate any anomalies / queries.

Raise non-compliance reports where applicable and ensure satisfactorily closed out.

Repair follow-up, Conforming line check as per P&ID, NDT clearance, Punch List preparation, follow up of final completion

Identification of risks to the quality of work and the completion program, and associated solutions.

Project Handled

Project Name Client Duration

Bapco Modernization Program, Bahrain BAPCO Feb 2020 to Present Mechanical Contracting & Services Co. WLL,

Bahrain

QA/QC Inspector

JAN 2018 TO JAN 2019

Review & Verification of scope of work, project quality plan, and inspection test plan, Quality control procedure, company procedure, construction method statements, Check Lists, based on ASME sec, AWS, ASME, and ASME sec VIII, for welder Qualification, structural, process piping respectively. Responsible for the implementation of quality control procedures and plans for providing more efficient onsite construction work.

Develops and maintains quality standards that apply to onsite construction work, ensuring proper implementation.

Reviews and approves inspections, test plans and quality control plans from contractors. Identifies analyzes and resolves problems and issues with quality assurance and control for site construction.

Plans and coordinates QA/QC activities, making certain quality control of the work in accordance with contract requirements.

Studying the issued Piping Isometric Drawings, P&ID Drawings. Preparing and maintaining various QA/QC documents and final test packages. Making of Reinstatement Punch list and clearing the items. Review of NDT Inspection Documents & has the authority to reject defective work. Review and approve the contractors' quality documentation Expediting and Monitoring NDEs to full fill client specification requirements. Raise site observation reports and Non-conformance reports if required. Project Handled

Project Name Client Duration

Bahrain LNG Import terminal Project, Bahrain BLNG Jul 2018 to Dec 2018 Central Gas plant Phase-III Project, Bahrain BANAGAS Jan 2018 to Jun 2018 KCC Engineering And Contracting Company,

Kuwait

Mechanical QC Engineer

AUG 2017 TO DEC 2017

Responsible for Incoming material checking, process checking, Process Control Quality control & Quality assurance.

Ensure that processes needed for the Quality Management System (QMS) are established, implemented and maintained.

Ensure that all new staffs are inducted into the requirements of the QMS related to their own roles and responsibilities. Provide update training as necessary. Day-to-Day of fit-ups and review, weld inspection & Surveillance of piping & equipment’s erection works at the site. Root cause analysis for defects and deploying corrective & preventive measures. Developing inspection methods, gauging techniques & monitoring system to assure conformance to required standards.

Taking care of QA/QC documents of the entire project including certificates, calibration, test results, inspection requests, non-compliance reports and site instruction/observations, permanent materials delivered and other QA/QC documents as required by QMS.

Initiated Corrective Actions by carried out root cause & failure analysis and communicated with customers to ensure verification of corrective actions.

Develop a method statement for the activity including risk assessment and job safety environmental analysis and Inspection Test Plan and Checklist based on specifications of the project. To conduct an inspection of raw materials, bought out items and reviews of Material Test Certificates and the specification requirements.

Ensuring quality and reliability of the product by conducting environment test, compatibility study and Final lot inspection in line with the requirements of Prime customers and process capability. Projects Handled

Project Name Client Duration

Mina Abdulla Refinery Project KCCEC Aug 2017 to

Dec 2017

Saudi Archirodon Ltd, Saudi

Mechanical QC Engineer

APR 2013 TO MAY 2016

Discuss inspection results with responsible, and recommend necessary corrective actions. Perform inspection activities as per approved inspection plans to ensure the integrity of static equipment in operation and capturing threats in a proactive manner. Develop and maintain inspection/ records/ reports in the inspection data management system to ensure the presence of information necessary to confirm equipment fit for purpose state as well as updating the inspection plans.

Support day-to-day operation requirements related to static equipment inspection and/or repairs. Ensuring the construction and testing activities comply with the Contractual Specifications and technical requirements. Review of material and weld & NDT Traceability as per Project Standards and Specifications. Witnessing welding inspectors, implementing procedures/method of statements and compiling project documentation, the scope of work, weld/NDT Report from the third party. Working in close relation with the welding inspector, participating in QC Activities, involving, establishment of the necessary documentation (plan, procedures), qualifications of welding and NDT activities. Review of material test certificates, in-process inspections reports, such as welding, NDE, dimensional. Requirements are identified and implemented in accordance with Package specified requirements. Provide root cause analysis and execute corrective action plans. Ensure that all welding meets the specified requirements before the inspection is initiated. Conducting quality meeting to resolve the issues related to QA/QC to achieve Project Quality Indicator. Planning, assigning and monitoring the visual and dimensional inspectors for the inspection activities based on production unit request for timely completion of inspection activities. Coordinating with the client/owner inspection department at various stages of activities and getting approval. Coordinate internal QC people to control the weld repair rate and preparing the tracking list. Projects Handled

Project Name Client Duration

Shuqaiq Steam Power Project, KSA SEC Mar 2015 to

May 2016

Yanbu-II Power & Water Project, KSA Marafiq Apr 2013 to Feb 2015

Fintech Engineering, Jamnagar

QA/ QA Inspector

Growth Path:

Designation Duration

OCT 2010 TO MAR 2013

QA/ QA Inspector Oct 2011 to Mar 2013

QA/ QA Supervisor Oct 201 to Aug 2011

Projects Handled

Project Name Client Duration

India-Xylene ProductionPlant (XPP), Mangalore MARC Apr 2012 to Apr 2013

India- Hydrogen Generation Unit (HGU), Mangalore MRPL Aug 2010 tp Mar 2012

India-Diesel Hydro- Treating Unit(DHDT), Mangalore MRPL Jun 2009 to Aug 2010

Operating System Windows 2000/XP/7/8.1/10

Office Packages MS Outlook/2000/9/7/10,MS Office

Non-Destructive Testing Level - II UT, RT, PT, MPT CSWIP 3.1

Institute of Inspection & NDT Resource, Cochin

CSWIP Cert No: 109502

NDT Level II - UT, RT, PT, MPT

Institute of Inspection & NDT Resource, Cochin

AUG 2016

AUG 2015

CERTIFICATIONS

TECHNICAL SKILLS

Cochin University College Of Engineering,

Kuttanad

B.Tech in Mechanical Engineering

Second Class

APR 2009

Professional, growth-oriented, easy adaptive and a quick learner. Talented, independent, responsible, hardworking and efficient in analytical complex solving issues. An extrovert with very good blending capabilities.

An absolute team player with good communication skills. Ability to deal with a diverse range of cultures and nationalities internationally. Highly competent self-motivated, hardworking with the ability to rapidly learn and apply new skills Ability to plan and deliver oral and written communications that make an impact and persuade their intended audiences. Ability to notice, interpret, and anticipate other’s concerns and feelings, and to communicate this awareness empathetically to others.

Ability to gain other’s support for ideas, proposals, projects, and solutions. Identifying what needs to be done and doing it before being asked or before the situation requires it. Ability to find effective solutions by taking an abstract or theoretical perspective. PERSONAL DETAILS Name Jovio. V.S Languages English, Hindi, Malayalam Father's Name Vettukattil Sunny. S Date of Birth 13.4.1987 Gender Male Passport # K3973851

Nationality Indian Passport Expiry 14.05.2022

Marital Status Married Native Place Kerala

CORE

COMPETENCIES

EDUCATION



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