SAI AVINASH RACHAPALLI

Phone Number: +1-947-***-****

Email id: adhlx0@r.postjobfree.com

Summary:

• Three years of experience as a mechanical engineer in Automotive Field as a product design and Development engineer .

• Knowledge in Product Engineering, Reverse Engineering & Product Design in Automotive areas.

• Knowledge in the areas of product design of automotive parts like Side door and Rear Closures and BIW products.

• Knowledge on CAD/CAM in Automobile industry and Product Development and also has a good understanding of manufacturing process.

• Experience in Using CAD tools CATIA V5, SOLIDWORKS.

• Experience in Projects on Design and Fabrication of electric and Hybrid Vehicles involving myself as a Designer and also in a product development.

• Proactive team player with good planning skills, strong oral and communication skills, and an ability to multitask by prioritizing multiple projects and assignments. TECHNICAL SKILLS:

● SOLIDWORKS, CATIA V5, CREO 6.0, ANSYS, HYPERWORKS, DVP&R.

● MATLAB, MS Office Suite (Excel, Word, PowerPoint).

● Vehicle diagnostics and root cause analysis, B&K Pulse, LMS-Test lab.

● Experience working with Lab equipment like Dynamometers (Chassis, Brake), multi-meters, oscilloscopes, functional -generators, power supplies Product Design and Development Intern: 10/2017-11/2018 TATA MOTORS Bangalore, India

• Created Criteria Section Drawings for front and rear door.

• Working with module leaders for problem solving, root cause analysis, create design changes in BIW parts(side frame & doors)

• Managed CAD data from both vendor and customer

• Provided alternate design solutions and analysis, considering external influence on design, including cost and assembly sequence.

• Created assemblies and released parts utilizing data management system.

• Coordinated project at offshore and ensure deliveries are on time. Product Designer: 10/2015-09/2017

SAE INDIA

• Analysis, design, and development of component interface for automotive sealing interior/exterior products.

• Perform extensive drawings review and correction for side component interface for automotive sealing interior/exterior products.

• Got knowledge of Automotive Body Structures.

• Exposure on Vehicle Dynamics Theory and application

• Knowledge of Automotive Chassis Structure(suspension types, frame structures)

• Drive corelation of structures to on road objective and subjective evaluation. EDUCATION :

University of Michigan, MI, USA 01/2019-12/2020

MSE in Mechanical Engineering GPA: 3.6/4.0

Graduate course work: Vehicle Dynamics, Advanced engineering analysis, Finite Element Analysys, Powertrains and NVH, Total Quality Management with six sigma methodology, Vehicle thermal management, Probability and Statistics Model, Project Management, Energy Conversion, Accoustics &Noise Control .

R.V.R & J.C college of engineering, Guntur, India 09/2014-07/2018 Bachelor of Technology in Mechanical Engineering GPA: 8.6/10.0 GPA TECHNICAL PROJECTS:

CAE Project: 01/2019-Present

Performed Modal Analaysis on the steel frame:

Modal analysis is used to determine a structure’s vibration characteristics, i.e., natural frequencies and mode shapes.

Perfomed Harmonic Response Analysis on the Muffler: The Harmonic Response Analysis is used and determined a structure’s response to steady and Harmonic loads.

MATLAB SIMULINK:

Did Simulation using matlab to build an integrated model by combining Engine operation and Flow rate POWER TRAINS NVH COURSE PROJECT:

PERFORMED MODAL ANALYSIS ON STEERING COLUMN: The Objective of this project is to find the Normal Modes of Steering Column for different cars (Honda Accord 2011, Toyota Yaris 2010) by using ANSYS or Hyperworks (Nastran) and check the difference between them. Models are taken from NHTSA website for performing the Analysis.

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