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Mechanical Engineer Maintenance

Location:
Dubai, United Arab Emirates
Posted:
November 06, 2020

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Resume:

CURRICULUM- VITAE

CHAITANYA RAJU CHAPAGALLA

MOBILE NO : +971-***-***-***

: +91-970*-***-***

PASS PORT NO : M9370185

UAE DL : 2489153

Email : adhlm9@r.postjobfree.com

MECHANICAL TECHNICIAN – EMIRATES GLOBAL ALUMINIUM (ATA)

Highly dedicated and reliable Mechanical maintenance Engineer with excellent project management

abilities. Able to maintain strong and positive professional relation with superiors and subordinates. Adapt

at adjusting work pace to accommodate emergencies. Seeking a challenging assignment that would

creatively merge inherent skills and experience.

OBJECTIVE:

To work in globally competitive environment with committed and dedicated

people, which will help me to explore myself fully and realize my potential. Willing

to work as a key player in challenging and creative environment.

Profile Snapshot:

• Results-proven, Persevering as Mechanical Supervisor and Maintenance Technician with Experience of

9+years Involved in Green field Projects and have Hands on Experience in Erection, Commissioning and

Trail running of Mechanical Equipment and Maintenance thereafter for Sinter plant, Raw Material

handling Systems for Integrated Steel plant and Calcination Facility in Alumina Refinery.

• Well-honed Maintenance Skills in the area of Maintenance and Condition monitoring of Raw Material

Handling systems, Rotary equipment,

• Proven and Documented track record of achieving Success in the Assigned areas Effective in heading

cross-functional Teams towards Achievement of Goals.

Expertise

• Mechanical Engineering.

• Knowledge of Alumina Refinery.

• Knowledge of Plaster Board Manufacturing Industry.

• Knowledge of Cement industry.

• Knowledge of Steel Industry.

• Condition monitoring of Mechanical systems.

• Conveyor systems.

• Lubrication systems.

• Rotary Equipment.

• Industrial Safety, LOTO –V Procedure, & 5S.

• Supply Chain – Procurement.

• Category Management.

• SAP, Easy Buy, Easy PM.

• Team Leadership.

• Presentation Skills.

Corporate Experience:

Company: 4

• EGA Al Taweelah Alumina Refinery (From 2018-Present)

EGA is Aluminum Conglomerate with interest in Bauxite/Alumina and Aluminum Smelting has a

Production Capacity of 2 MTPA of Alumina & 2.34 MTPA Aluminum.

Responsibilities Undertaken:

• Maintenance Planning.

• Daily Job, Shutdown & Breakdown Maintenance.

• Scoping of Maintenance Jobs as Per Schedule.

• Maintenance of Rotary Equipment – Compressors/Blowers/Fans.

• Maintenance of Material Handling Equipment.

• Isolation and Permitting – Preparing Permits and Isolation documents.

• Preparing (SMP) Standard Maintenance Procedures, TRA (Task Risk Assessment) and Safety.

• Spare/Resource management for Maintenance.

• RCFA for Breakdown & Failures.

• 5S & Safety Representative.

• Involved suggestion scheme and Tamayaz programs.

Company: 3

SAINT-GOBAIN GYPROC (MIDDLE EAST) As Mechanical Technician from March 2016

to April 2018

Saint-Gobain, with its headquarters in Paris, today operates in more than 68 countries. In the

Middle East it began trading as Gyproc in 2005. In April 2010, the company’s first plasterboard

manufacturing plant opened on a seven hectare site in Abu Dhabi – which serves the entire Middle

East.

Responsibilities Undertaken:

• Daily job management, Shift Handling.

• Preventive and proactive Maintenance.

• Planning of maintenance activities for weekly Maintenance.

• Breakdown and shutdown job Management.

• Preparing job SOP (Safe Operating Procedure) for Equipments.

• Responsible for availability of Equipment.

Company: 2

GERDAU STEEL INDIA LIMITED as Mechanical Supervisor from September 2011 to

February 2016.

ARJAS STEEL (formerly Gerdau Steel India Ltd) is an integrated steel plant situated at Tadipatri,

Andhra Pradesh in India. The plant is spread over 846 acres with a capacity of 325,000

MT/annum of special steel. This is a fully integrated unit with sinter plant, coke oven, blast

furnace, steel melt shop with full refining facilities, a modern rolling mill and a state-of-the-art

finishing and inspection facilities.

Responsibilities Undertaken:

• Erection of mechanical equipment.

• Erection of Raw material handling systems

• Planning of maintenance activities.

• Preventive and proactive maintenance.

• Daily job management, shift management, Manpower management.

• Breakdown and shutdown job management.

• Maintenance & Condition Monitoring of Conveyor Systems.

• Maintenance & Condition Monitoring of Lubrication System.

• Mechanical trial of equipment.

• Contractor Management

• Vulcanizing of Conveyor belts.

SPECIAL CERTIFICATES: - GSI EBITDA CERTIFICTE FOR IMPROVEMENT IDEA IN

SINTER OPERATIONS.

Key Achievements:

• Associated with the Erection, Commissioning & Maintenance activity of the mechanical equipment’s

associated with:

Sinter Machine (Circular Type), Sinter Cooler (Circular Type).

Lubrication Systems of Process plants.

Raw material Handling Systems.

Belt Conveying System, Screw Conveying System, Bucket Elevators, DDPC Conveying

System and Chain/ Scraper Conveying System.

De Dusting Systems.

ESP (Electro Static Precipitator).

Disc Feeders, RAV (Rotary Air Lock Feeders), Rotary Drum Feeders, Vibro Feeders

and Weigh Feeders.

PMD (Primary mix Drum), SMD (Secondary Mix Drum) Maintenance.

Four Roller Crushers, Single Row Crusher and CP Mill (Gypsum Grinding Mill)

Pumps, Compressors, Blowers, ID Fans (induced draft) and FD Fan (Forced draft) and

Valves.

BMS (Burner Management System) for Furnace.

Pre Heat System, Rotary Kiln Maintenance.

Pneumatic, Hydraulic circuit /system Maintenance etc.

Project Handled

Sinter Plant

Installation and commissioning of Sinter Machine, Sinter Cooler, Four Roller crusher and Ingle row crusher,

Conveyor belt system for easy and effective handling of raw material Like Coal, Coke, Ore, Flux, Sinter

and Fines (We used Fabric belts of M24, HR, SHR, UHR, FR grade of different strength) and etc,.

Responsibilities:-

Guiding team member for the jobs and trials.

Daily job planning.

Equipment checking before installation.

Recourse arrangement.

Document/ Record Management

Details:-

• Type/

Size of Plant: Circular / 33 M2 Sinter Plant

• Location : Gerdau Steel Plant Ltd, Tadipatri, Andhra Pradesh, India

• Team Size : 14

• Duration : September 2011 to April 2013.

Proficiency in Computing Tools:

• MS Windows

• MS Office

• SAP, Easy Buy, Easy PM

Education

• Diploma in Mechanical Engineering, Institute of Engineering & Management KSOU, Govt of Karnataka

in 2014.

• ITI, NCVT FITTER in Nandyal, Govt of Andhra Pradesh in 2009.

• Apprenticeship in ULTRATECH CEMENT LTD, Tadipatri in 2011.

• Completed NATIONAL COUNCIL OF VOCATIONAL TRAINING in COMPUTER FUNDAMENTAL, MS OFFICE in

2009.

Personal Particulars

Date of Birth: 08th Feb 1992

Languages Known: English, Hindi, and Telugu

Current Address: Appartment#1402, Al Mhali St, Hamdan Street, Abu Dhabi

Permanent Address: House 2/16A, Ravi Venkatam Palli (V), Tadipatri (M), Anantapur (D), Andhra Pradesh

(S), India



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