A.T.MATHIVANAN adhkfx@r.postjobfree.com

B.E-Instrumentation & Control Engineering +91-890*******

Electrical-Instrumentation and control engineer with 8+years of experience in:

-Automation -Maintenance Operation -Electrical& Utilities

-Instrumentation -Project Management -Installation and Commissioning PROFESSIONAL PROFILE

Proficiency in plant process and machine, reliability program, electrical & automation troubleshooting, Installation

& Commissioning.

Having Strong background in Plant Operations, Maintenance of Plant Automation PLC, HMI,SERVO DRIVES, VFD’S, Panels, Instruments, Electrical circuit, & Hardware Automation Troubleshooting etc.,

Proficiency in managing Maintenance Operations, Equipment with proven abilities in reducing downtime and enhancing operational efficiencies.

Worked with advance Automation technology All types of sensors, Quality control systems, as well as Hydraulic and Pneumatic system.

Have Good work experience in FMCG Maintenance & process automation field. Like Food and Bakery product processing machineries, Beverage &Food Industry, machining industry, Automation, SPM &FMCG. PROJECT HANDLED

Successfully carried out JBT IQF machine, R7A for Spiral FRIGOSCANDIA IQF freezer GYRoCOMPACT® 60 of capacity 700 Kg/hr with Frascold outdoor unit and take down conveyor with all utilities.

Successfully carried out Automated Dough Preparation line for Pizza with Tilting Dough kneader, Dough Divider, Conical rounder, East Gate dough sheeter, and proving chamber3600 PPH capacity with all utilities.

Successfully carried out Groote USA. Pizza toping line with in feed conveyor, Sauce Applicator, Trutop ultra spot Depositor, L type sealing packing machines with connecting conveyor and metal detector with all utilities.

Installation and commissioning of filling line with Homogenizers, GOMA UHT with 2000lt/hr capacity connected with Tetrapak TBA 19 & straw applicator machine with 125KVA Socomec UPS and all utilities.

Installation of Full factory automation line for making of cake. Planetary mixer CG-300, Automated Cup and bar Cake filler machine, Rotary oven, depanning machine. Siemens PLC Controlled automated line Commissioning & Documentation.

Installation of Full factory automation line for making of Bread Detachable Dough kneader HD-160, Bread Plant Including of Divider, Inter proofer, Moulder, and proving chamber, Rotary oven all the automation controlled with Fuji PLC Commissioning & Documentation.

ROLES AND RESPONSIBILITIES HELD DURING CAREER SPAN Hatsun Agro Product Ltd., 2019 to 2020

Designation:-OFFICER-ENGINEERING (Instrumentation Electrical & Automation Project Execution)

Taking care operation & maintenance of Food & Frozen foods processing Production line machines, MCC panel, UPS, HVAC (AHU, Air compressor, Chiller, AC), Induction & Servo motor, starter, VFD, Servo controller.

Maintenance of Utility : 500 KVA D.G sets, 1000 KVA/11000V/433V Transformer, Air Compressors, Cooling Towers, Chillers, Cold room, Freezer room, Water Softening Plant,RO plant, Boiler Pumps etc.,

Lead maintenance team (instruction and guidance to Engineers, Supervisor, Sr. Technician & Technician).

24*7 Support and guidance to the team regarding chronic issues of all electrical/instrumentation breakdowns.

Experience in validation activities (FMEA, URS, RA, IQ, OQ &PQ) and maintenance tools (DMAIC, RCA, CAPA, SAP).

Annually planning for Maintenance of MCC Panels and utilities and Ensuring 100% machine availability to production team by maintaining machine Spare parts in the plant.

Implementing company safety policies in the plant like all non-routines jobs should be carried through PTW with ensuring 100% compliance of LOTO procedure and also updating the plant safety compliance to HSE dept.

Coordinating material / spare parts planning related activities encompassing identification of vendors, requirement of specification and offer evaluation. Planning and executing capital procurement.

Formulate and implement spare management policy of the plant through SAP MM.

Responsible for raising the new CapEx for New projects, up gradation/Healthy conditions of machines in the plant and involve in the entire project execution till complete with proper Budget allocation and its spending.

Exposure in plant maintenance, Breakdown maintenance, planning of preventive maintenance, shutdown and project activities Responsible for servicing and maintenance of Electrical & Mechanical.

Responsible for Installation, Maintenance of field instruments like Sensors like Temp, Level, pressure, PH and conductivity, weighing scales, control valves, metal detector, Date coder printers,etc., instrument related to utility handling equipment’s which are CTQ, CCP of food quality requirement. Planning and Contingency:

Daily Morning team meetings for previous day breakdowns and their Failure analysis and countermeasures for it.

Verification of daily check sheet of routine activities like weighing scales, load cells, plant KWH consumption, Critical Equipment’s for analyzing the gaps and taking action on it.

Equipment failures during operations of the plant are done by EWO and resultant added in the PM checklist

5S implementation in plant.

Reviewed and modified the electrical and Instrumentation PM Checklist for all Manufacturing and packing machines for effective increase of the life span of equipment and reduction of its failure.

Ensuring machines status and functions to enable smooth flow of operations by regular inspections. Identifying scope for process enhancements for improved services & facilities.

Documentation like machine history card, preventive schedule, spare part consumption machine wise, tools Logbook, Preventive Maintenance Record Book, History Book, Breakdown Report Book, Calibration Report.

Installing & commissioning new equipment & imparting training to the Operators Trained our self and team and operators over new process and technology.

Identify frequent equipment failure and breakdowns and find out the root cause to solve the problems (if required modify in existing design).

Ensure teams follow Best Practices, Tools, and Templates, adhere to organization SOP & HSE guidelines. Rich Dairy Products India Pvt., Ltd., its a Beverages industry 2017 to 2019 Designation:-Maintenance Executive (Electrical Maintenance, Utility and Project Execution &Planning)

To Manage all the plant maintenance activities,breakdown reduction planning, preventive & corrective action, power saving plan, team performance monitoring, inventory management, utility performance actives like boiler, RO, chiller, Cooling tower, DG, AMF panel, compressor LP & HP, HT - LT lines, Transformer etc.,

Handled maintenance of HT 500 KVA D.G sets, 1000 KVA/22000V/433V,Transformer.

Independently handled Maintenance of Three PET line with Blowing units, Two Hot gravity filling line with Homogenizer, pasteurizer, UHT, Cooling tunnel, shrink label, shrink wrap packing machine

One CSD line with warmer tunnel, Hot Glue Labeling Machine, shrink wrap packing machine.

Ensure the optimum utilization of plant line equipment, co-ordinate efforts of all related departments to maximize productivity of plant.

Control and effectively use production capacity, manpower, equipment, materials and other resources through planning, organizing and scheduling to minimize losses.

Planning and effecting preventive maintenance schedules of line equipment to increase machine up time and equipment reliability.

Installing & commissioning new equipment & imparting training to the Operators

Managing entire shift operations looking after 2TPH & 150 PSI VEESONS Boiler and maintenance of entire plant.

Efficient running of the plant without breakdown throughout the year.

Responsibilities include providing advice and front-line technical support to Maintenance on plant control systems and including monitoring activities throughout the plant facility. Development of Technical Specifications and Implementation of new technologies in the machineries

Adherence to completion of daily checklist & action on abnormalities occurred in equipment.

As per the Pending jobs find out the better planning and solving the problem of running/breakdown line. Implementation of shut down activities during planned shutdown Arun Rega Bakery Machineries pvt.ltd 2012-2016

Projects: Britannia, Merwans, Kiswan&Ifad (Bangladesh) and visited and worked in number of projects in Major food processing industries all over India and Bangladesh. Modified manual machines into PLC&HMI controlled automated machine as per customer’s requirement.

Designation:-Service executive (Electrical Application Engineer) Job Role: Monitoring the product installation and demo rate within company TAT.

Collecting customer feedback and making necessary required development.

Follow-up and resolve site issues under critical deadlines by coordinating with Project Manager in HQ

Solving machine complaints of overseas customers through online or telephonic discussion. Designation:-Engineer Product Development (Application Engineer)

Job Role: Helping in designing the product according to current technology and market need. performance & improvement feedback to R&D.

Coordinate with Sales & Proposal, Heading site surveys, Client handling.

Support to Application team for giving technical details /selection of PLC/Instruments/ Sensors and Transmitters etc. & scope of supply.

Preparation of operating instruction manual in time before dispatch of unit.

CONTROL PANEL WIRING AND MACHINE INTERFACING& INTER LOCKING. Co-ordination with existing plant team for hook-up and logic integration.

Value addition and up gradation of process by adding new capacity improvement project, PLC logic development, controlling method and component design evaluation. Designation: - Service & Spares coordinator

Job Role: - To monitor and control the TAT of service Engineers after sales complaints.

To control the warranty cost of the company and traded spares sales for the revenue generation.

To ensure the timely service delivery to end customer and dealer their satisfaction level.

Managing all 11 service hubs and more than 50 Service engineers allover India. And processing of visa and planning the service team for the overseas projects in timely manner. Mechatron Solutions, Coimbatore 2011(6Months)

Company Profile: Special Purpose Machinery (SPM) Manufacturer for leading Automobile industries Designation: Project Engineer, Automation

Job Role: Engineering and commissioning of PLC/HMI based special purpose machine systems for various clients such as Visteon Corporation, Chennai.

PROFESSIONAL TRAITS

Ability to complete the task with effectiveness and efficiently, work under pressure & Positive Attitude.

Good in making personnel relations in professional career which have been developed through handling different customers.

Excellent learning abilities and able to adapt quickly to new environments and new roles.

Managing work control, planning, infrastructure, facilities support and plant operations.

Preparing IO assignment, interlock list, query/assumption file generation, Logic development PLC & HMI. Commissioning:

Responsible for interface of main control system with sub control systems like Hydraulics, Burners, storage Equipment’s, IQF, UHT, Packing machines, Conveyors, Metal detectors, UV lines, etc., and third-party devices by Coordinating with concerned specialists.

Integrate VFD’s, Local panels, Field Instruments etc. to main control system by using latest protocols.

Carry out IO testing, Interlock checking with process team, sequence trials, program modifications in PLC& HMI.

AUTOMATION PROJECTS COORDINATION, SYSTEM ASSEMBLING, MAINTENANCE AND SERVICING & DOCUMENTS PREPARATION.

TECHNICAL/PROGRAMMING SKILLS

PLC&SERVO:DELTA,SIEMENS(TIA Portal.v11),FUJI,FATEK,AB, Etc.,

HMI:SIEMENS,MONITECH,DELTA,AB Etc.,

VFD: Schneider, Toshiba, Delta, Fuji, Fatek, Danfoss, AB, Etc.,

SCADA:WIN CC.

ACADEMIC RECORDS

B.E-Instrumentation & Control Engineering (2007-11), Maharaja Prithvi Engg College, Coimbatore with 70%.

HSC from AET Hr Sec School, Attur- (Tamilnadu State Board.) with 77%in 2007.

SSLC St.Masry’s Hr Sec School, Salem- (Tamilnadu State Board.) with 73.8% in 2005. TRAININGS & Certificates

Certified on ATIA-Advanced Training in Industrial Automation (Programming of PLC, SCADA, HMI, VFD &DCS). SYSTEM & SOFTWARE SKILLS:

Operating System : Ms-Windows2000/XP/2003/2007/10 . Application : Auto-CAD, SAP, ERP, MS-Office, Basic C, C++. PERSONAL PROFILE

Father’s Name : Tamilarasan.A.R

Date of Birth : 26.10.1990

Languages Known : English, Hindi & Tamil.

Permanent Address : 57D,Bharathiyar street,

Attur, Salem DT-636141.Tamilnadu.

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