SHEIKH ATIULLAH

Mobile Number: +91-731******* Email ID: adhk72@r.postjobfree.com

Present address: At-Patti Bhalua, District-Siwan, Bihar-841232, India

Total Experience: 10 years & 11 months (India- 6.1 Years, Gulf- 4.83Years)

Targeting senior level assignments in Manufacturing/Engineering with an organization of high repute industry

Professional Summary:

B.E. graduate with Mechanical Engineering background with 11 years experience in :

~ Production Planning Control ~ Project Management ~ Quality Management

~ Fabrication & Machining ~ Product Improvement ~ Team Management

Responsible for organizing, implementing and monitoring of operational activities in fabrication & machine shop/machine maintenance by proper allocation of resources

Designed and developing new plant & equipments, studying new technique and production equipment providing the plant manager with technical support.

Knowledge/experience with different types of material such as Carbon steel, Cast Iron, SS, GI Sheet, Aluminum, PVC, Teflon, Nylon, Cu-Al,Acrylic sheets, Bronze etc.

Worked in a Steel Structural Fabrication zone in cast steel as they fabricating Piping cleaning body, trays, pressure vessels, skid packages & miscellaneous metal works.

Familiar with working principle of various kinds of processing equipment and have field work experience and coordination management ability

Worked in multicultural workforce & modern Sheet Metal Fabrication Shop for manufacturing of commercial AC units in:

~Chiller Products ~Air Handling Units Products ~Applied Products ~Unitary Products

Worked in Automobile & Engine’s parts manufacturing in machine shop & assembly lines.

Knowledge of the implementation of various techniques and quality / safety standard for improving operations along with cost savings; well versed with the functional aspects of :

Hourly chart preparation

Key Performance Indicators (KPIs)

Work Instruction Preparation

Quality standards like Kaizen, 5’S, HSE, Kanban systems, why why analysis etc…

Familiar with all kinds of measuring tools, instruments, and drawing technology.

Good team player, pro-active, confident, independent, meticulous, fast learner, well organized, perform well under pressure with tight deadline, good interpersonal and communication skills and able to relate with cross cultural management environment

Certified in Oracle Primavera P6 and Project Planning & Management from CMAT Centre Bandra, Mumbai

Proficient in ERP software, SAP and Auto Cad 2D / 3D, CAD & CAM.

Excellent knowledge of MS Office competent (Including Excel, Word and Outlook)

Excellence In:

Mechanical Engineering Supervising ISO standard knowledge Production Management Lean Manufacturing Cost & Budgetary control Welding Process Quality control Root Cause Analysis Quality Assurance Inventory Kaizen 5’S Resource Planning & optimization Safety awareness Preventive Maintenance Microsoft applications skill Reporting & Documentations

Work History:

Production Engineer June-2017 to August-2019 (2 Years & 2 Months)

LIN SCAN Advanced Pipelines & Tank Services, Noida, India.

LIN SCAN Advanced Pipelines & Tank Services FZE, Sharjah, UAE (3 Months)

A project driven company in Pipeline inspection in Oil and Gas industry A commercial & internal project of tools manufacturing having assembly lines, modern machine shop and fabrication shop They are manufacturing cleaning tools body, Tool launching Tray, Box, racks, Brush plate, Flap ring, rigid body, flanges, electronics container, sealing flanges, gear wheel, battery case (nylon 101), battery top & bottom supports, studs, axels, bushes, fork, joint, pin, roller wheel, bolt, pig locator case, cup mold, gauge & bend plate etc.

Pipe defect artificial prepared for PTT (Pull through Test) of the tool.

Essential Duties & Responsibilities:

Reported to Director & Production Manager on daily.

Oversaw & supervising the workflow of manufacturing, maintenance and quality function in safe environment.

Planned the production schedule & ensured the production schedules are met as per client requirement

Handled manpower (A team of 25 workers & 3 staff) and resolving day to day issues individually or with team.

Meeting delivery commitments with the coordination with the planning department.

Issued the work order through ERP system upon receiving Tool Management Request

Planned and delivered the work order without affecting the production schedule commitment shipment date.

Reviewed the shop drawing given by the design department and estimating the quantity.

Co-ordinate with Supervisors /Technicians and provided support to all teams and maintained quality of all work processes in systems.

Prepared estimates and quotes for all supply materials and assist to fabricate/machining

Controlled manpower, machinery, materials and tools at workshop and all the projects.

Arranged the BOM, Production Operation, machine hours for all new items to be produce.

Prepared daily, weekly & monthly reports (production, quality, man-hour, maintenance,) and submitted to top management

Performed engineering analysis to reduce downtimes and outages.

Implemented the process and documentation of the production as per ISO standards, with maximum utilization of resources.

Provided engineering support for production and maintenance activities to ensure the maximum production.

Provided immediate solution or alternative in case of any machine, labor or materials constraints without affecting the schedule of delivery.

Identify the bottleneck in the processes and plan for production accordingly

Respondent for the shift in terms of management of staff, production and quality target

Coordinated with Sales team & prepared all product designs and develop product for R &D

Investigated problems, analyze root causes and derived solutions.

Prepared budget of Production for six months or annual as per requirement.

Provided training and guidance to team members to accomplish production goals.

Maintained the material in stocks and ordered the material through ERP.

Introduced the calibrations of all machines through vendors.

Maintained the all machine in working condition and resolved their malfunction.

Ensured work area is properly clean and follow up HSE policy, procedure and regulations

Controlled over the consumption of consumables in the yard.

Co-ordinate with vendors and suppliers for raw material upon Purchaser request

Machine Handled @ LIN SACN:

*Power Shear Machine (1 no) *CNC Plasma Profile Cutting Machine (1 no)

*Horizontal Lathe machines (6 nos.) *CNC Turning Centre (1 no.)

*CNC Milling Machine (2 nos.) *CNC Milling 4 Axis (1 no.)

*Universal Radial Drilling Machine (3 nos.) * Hand Feed Drilling machines

*Hydraulic Plate Bending machine (1 no.) *Air Compressor (2 nos.)

*Horizontal Bend Saw (1 no.) *Injection Mold machine (1 no.)

*Arc welding / Argon Welding *MIG welding/ Aluminum welding

Engineer Production November-2012 ~ May -2017 (4 years &7 Months)

Zamil Central Air conditioners Co (L.L.C)-Dammam, Eastern Province, Saudi Arabia

A commercial & industrial AC manufacturing having world class assembly lines & modern sheet metal (GI or SS) fabrication shop. They are fabricate complete AC parts like Panels (outer/inner/roof), Base rails, Square channel Base Frame, Enclosures, Control box & door, Water Tank, Heater Box, Coil guard, Al profile Base, Flexible & Al- Damper, Volume control Dampers, Smoke & Fire Dampers, Base pan, Drain pan, Filter frame, Blower housing, Ducting box, Louvers panels, Air ducts, Sound Attenuators, Diffusers, Grilles, Access doors, DFT parts etc..

Essential Duties & Responsibilities:

Reported to HOD (Production/Fabrication shop) on daily.

Single-handedly managing a team of 18 Foremen with 62 employees.

Achieved the production targets and operational efficiencies based on planning schedule & time and motion technique

Executed production plan by managing support function like tool room, engineering and maintenance

Managed production operation in shifts to meet production schedule.

Manufactured the parts as per drawing, measurement & requirement of customers.

Ensured On Time Delivery of finished product to customers ( OTD Monitoring reports)

Ensured availability of Material, Machines, Instruments, Tools, and JIG & Fixtures required for all stages of manufacturing process.

Monitored all machines involved in the production and utilized technical knowledge effectively to maximize the productivity and profit.

Improved in both Process & Production with respect of Lean/TPM & Kaizen methodology and encouraged employees to involve in Kaizen activities.

Improved Scraps through applying the Lean principles 7 waste, 7QC tools & VSM.

Daily report prepared (Production, Yield, Scrap, Quality issue analysis & Downtime records) and all records shared with top management.

Supported CFT team to preparing the Work Instruction, Maintenance records.

Monitored & Calculated the assy. lines process flow and Cycle time, Work load leveling

Optimized manpower & machine utilization to achieve as per set production targets.

Closely monitored the shortages / line stoppage, quality issues in the assembly lines & provided root cause analysis, corrective and preventive action.

Standardized material handling system, production & optimization of process parameters.

Identified unsafe operations & practices; report the same to HOD immediately.

Established safety procedures, work flow chart and environmental regulations for employees.

Provided daily updated status for all jobs to HOD, for appropriate follow up

Managed and coordinated workshop facilities daily maintenance and upgrade and/or development

Maintained shop floor in discipline & 5’S requirement.

Monitored machine operation and diagnosed malfunctions

Coordinated procedure for facility and equipment maintenance or modification, including the replacement of machines.

Delivered Tool Box Talk & ensured use all PPE’s require for the job

Attained all mandatory training related safety,attained safety meeting & provided suggestion and participated in Factory Fire Drill as a co-coordinator

Complied with all federal, state and local work safety policies & regulations

Coordinated with vendors to identify & procure appropriate equipment

Mentored Junior Engineers and new hires to better improve the competency & efficiency of all staff

Complied Internal Audit, External Audits like ISO 9001:2015,ISO 14001:2015 (Environment Management) and OHSAS 18001:2007 (Occupational Safety),SASO, AHRI, ESMA & UL, provided departmental reports

Selected the best month of employee in each section within department

Identified employees the training and career development, recommend training courses and follow-up their personnel records such as timesheets, discipline, vacations, leaves and absenteeism

Prepared PEDP of employee quarterly / yearly based on their records & achievement

Handled Project @ Zamil Air Conditioners

1. Title: Powder Coating -Paint Line Beautification

Description: Developed process in loading & unloading of parts product group wise model.

2. Title: CAC-1 Staging area Organization

Description: CAC-1 Fabrication parts Model Wise Organization in Staging area.

Improved Work Place @ Zamil Air Conditioners:

Made a Fixture wherein the Drip Lip can stack in bulk quantities (30 nos.) & do Gas Welding at a time, Saving Man Hour Cost 10485 SAR / Year, easier work for the welder and Better Work Place Organization

Made a Fixture wherein the square channels can be marked directly on both sides by keeping the fixture, Saving Man Hour Cost15785 SAR / Year, easier work for the operator, better Work Place Organization and reduced NCN

Eliminated Nibbling process in the drain hole of AHU Inner Drain Pan, Saving Machine & Manpower Hour Cost SAR 4504.32 /Year, Quality and Tool life Improved

Adjusted the die height of two different dies operation & made single stroke process for the part Blower Motor Mount, Saving Man Hour Cost SAR 9786 / Year

Made a Mobile Powder Booth for special colors to avoid the outsource costs

For S/w blower fan assembly, Allocated Blower Wrapping m/c & Brake m/c to nearby Spot welding m/c to avoid material movement & handling time reduced.

Made Adjustable Measure Guide Table for Drip eliminator profile cutting, reduced holding the job, provide measuring scale to measure the length of job. It provides easy & safety work procedure to operator & getting good quality finished job

Do’s & Don’t implemented in Cut to Length (CTL)/Shearing/CNC/Press Brake/Welding section/Powder coating

Prepared process chart in CTL/Shearing/CNC/Press Brake/Power Press Brake/welding

Introduced tool life & History Card for Extruded / Plain /Cluster tools use for endplates

Machine spares & consumable check sheets implemented to avoid machine stoppage.

Made a Nesting Removing Table to removing the nesting parts, improved damage the parts & reduced zero incident.

New pallet manufactured for shearing & CNC machines to avoid damage the sheets.

Installed stoppage sensor in press brake machines to avoid major accident.

Handling Machines @ Zamil Air Conditioners, Dammam, Saudi Arabia:

*Cut to Length Machine (CTL) *Shear Machines- Yawei, Gookdo, Knuth

*CNC Turret Punching Machines –Murata *CNC Press Brake Machine-Yawei, Kunth

*Fiber Laser cutting machine (L5-40)-Salvagnini *Hydra Pneumatic Press Machine

*Panels Bender Machine (P2Xe)- Salvagnini *Power Press machines (100, 200, 500T)

*Powder Coating Plant -Overhead Conveyor *Hand Feed Drilling machines *Single/ Double Head Cutter machines *Manual Drill Machines & Clinching m/c *Welding Machines: Spot welding, Arc welding, Brazing, Gas welding, TIG welding Training program attended @ Zamil Air Conditioner

Safety First Aid & Life Saver

Diploma in Jotun Powder Coating (Powder School JOTUN)

CNC Operational training by Murata

Supervisor’s Safety Development Program by LPD, Zamil Industrial.

Brazing Training by Harris.

Basic Training of SMAW,GMAW,FCAW & GTAW Welding by The Lincoln Electric

‘Breaking the Barriers’ workshop by The Star Academy.

Production Engineer August 2008-October 2012 (4Years& 2 Months)

Rotary Electronics (P) Ltd., Bangalore, India

Work Responsibilities:

Reported to Production DGM.

Executed production operations in coordination with the other function; led the team of 55 members.

Production planned as per monthly schedule

Oversaw the production process, drawing up a production schedule.

Reduced rejection level & rework through continuous up gradation of quality circles to observe better compliance in line with the changing customer requirement

Carried out the process of internal audit ; monitoring / coordinating activities as appropriate & prepared internal reports for management

Raw Materials Selection and Ordering.

Monitored hourly production vs. hourly production plan.

Maintained 5’S work shop requirement.

Developed the operator through multi skill.

Communicated to manager regarding commitment problem, process delay and updated

Monitored assembly, testing & dispatching within the planned date.

Plant and Machinery Management meeting all regulatory and safety requirement

Exposure to TS 16949 is preferred.

Written job card

Handling Machines @ Rotary Electronics (P) Ltd, Bangalore, India:

*Punch Power Press Machines *Deep Drawing Press Machines

*Hydraulic Deep Drawing Press * Lathe Machines

*CNC Turning / Milling Machines *Upright Drilling Machine

*Hand Feed Drilling Machines *Power Feed Drilling Machines

*Surface/Bur Grinder Machines *Vibrating Bur Grinder Machines

Academic Details:

BE (Mechanical) from M.S.Ramaiah Institute of Technology, Bangalore in 2008

HSC (I. SC) from Bihar Intermediate Education Council, Patna

SSC (Matriculation) from Bihar School Examination Board, Patna

Industrial Visited during Academic:

Rail Wheel Factory (RWF),Yelahanka, Bangalore, India

Academic Project:

Title: Effect of Heat Treatment Variable on Corrosion Resistance & Mechanical Properties of Al-Si-Mg Alloys

Personal Details:

Date of Birth : 20th January 1981

Languages Known : English, Hindi, Urdu, Bhojpuri, Arabic (reading)

Passport Details : Passport No.: S1354732, Expiry: 24/05/2028

Permanent Address : At-Patti Bhalua, Post-Bhalua, District-Siwan, Bihar-841232, India

Hobbies : Morning Walking, Net suffering, Listening Music, Cricket

Expected Salary : As per company’s norms

Availability : Immediately

Achievements:

Active Member in Mechanical Fest in the college MSRIT

Got Cash Award in Final Year B.E Project

Certificate from SCE ( Saudi Council of Engineers)

Certificate of outstanding performance from Zamil Industrial in 2013 to 2016

Strengths:

Enthusiasm & ability to plan & control action to achieve goal.

A questioning mind with the desire to do thing better.

Willingness to work the extra mile to achieve excellence.

An easily adaptable nature, involving in Process Validation studies.

Declaration:

I hereby declare that the above information is true to the best of my knowledge and belief.

Place: Siwan Sheikh Atiullah

Date:

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