Mechanical Engineer

Everett Tsosie

***** *** **, *** ****, Everett, WA 98204

Cell: 919-***-****

EMAIL: adhk54@r.postjobfree.com

PROFILE: Engineered in the electro-mechanical, mechanical & aerospace for more than 23+ years. Conducted many projects from concept, development thru to delivery including manufacturing. I have applied all my knowledge in making production parts simple, symmetrical, and beautiful. I have put together manufacturing processes and plans for consistent production. I take pride in my work and the success of my colleagues.

HIGHLIGHTS OF QUALIFICATIONS

Solid Modeling & Drafting

Mechanical Engineering

Electro-mechanical

Product Design

Project Management

Mil-Std-810 Environ. Testing

GD&T Design

Design for Manufacture & Assembly

Metal Fabrication & Design

PDM Installation/Programming

Electronic Packaging Enclosures

Composite & Plastic Forming

Sheet Metal Design & Methods

Ruggedized Enclosure Design

Mold & Cast Designing

Gear Box, Motor Design

Corrosion Protection & Analysis

Thermal & Structure Analysis

Military Development

Familiar w/ FEA & CFD

Aluminum/Magnesium Tooling

Mechanical Systems

Six Sigma Green Belt Certified

Boeing Leadership Certificate

SELECTED ACHIEVEMENT

United States Patent: 200******** Title: Vehicle security through an automatic control system (Honeywell)

Boeing Leadership Certificate which focused on management and decision making in Heavy Production Industries.

Six Sigma Green Belts Certificate which focusing on thinking and reasoning skills. (Honeywell)

HAECO award of Airbus A320 Center Ceiling Stowage line fit based upon my design.

EDUCATION

MBA, Master of Business Administration, May 2001

Management Information Systems (emphasis), Northern Arizona University, Flagstaff, AZ 86011

BSME, Bachelor of Science in Mechanical Engineering, May 1996

Computer Science Engineering (minor), Northern Arizona University, Flagstaff, AZ 86011

Boeing Leadership Certification, 1998, The Boeing Company

TECHNICAL QUALIFICATIONS

Engineering: Sheet Metal Forming, Composite Laminates/Honeycomb, Machining, Tooling Design, Material Analysis/Selection, GD&T, Patent Research/Application, Mil-Std-810 Testing

Electronics: Electronic Packaging, Enclosure Design, Thermal Analyzing and Sizing, Airflow analysis.

Management: Project Management, MRP/ERP systems, Material & Cost Estimating, Feasibility Studies, Capacity Planning, ROI Estimating, Lead Positions, Design Lead, Technical Trainer

Aerospace: Structural Design, Monument & Plinth Design, Aircraft Modification and Retrofits, Structural Repair, Reverse Engineering, Flight Management, Military Specifications, ASTM/MS/NAS/NASM/NEC Standards, U/L and IEC Requirements, FAR/FAA requirements, Closet/Cabinet Design, Aircraft Structures/Interiors, Floor planning (LOPA)

CAD/3D Solid Model Design: CATIA V6 (+300 hrs.), CATIA V5 (+10500 hrs.), CATIA V4 (+3000 hrs.),

Solidworks (+20000hrs), SDRC IDEAS (+250 hrs.), Unigraphics NX 5.0 (+800 hrs.)

Drafting: AutoCAD (+5000 hrs.)

PLM/PDM: Solidworks PDM, EPDM, Enovia, VPM, Teamcenter(iPDM), SmarTeam, PDMWorks, Keytech, Pro.File

Hands on: Machining, Welding, Framing, Plastering, Plumbing, Woodwork, Appliance repair, Jeweler.

Lead Role: Yes, I have experience

Citizenship: United States with Passport

PROFESSIONAL EXPERIENCE

Saltworks, Woodinville, WA

Nov 2019– Mar 2020

Senior Mechanical Engineer

(Solidworks, Solidworks PDM Installation/Programming, Draftsight Salt processing – Mezzanine, Flow Design, Factory)

Mezzanine: Develop and retrofit existing mezzanine design to be safe and producible. Develop funnel designs to control salt flow with consideration to corrosive nature of salt.

PDM Installation/Programming: Oversaw PDM installation with HawkRidge. After installation, developed system control of backup, data input, and data to capture. Developed Workflow, roles, and wrote scripts to quickly format existing files to PDM system requirements. System was operational in 2 weeks and corrections as users accessed it.

Amazon Prime Air thru Belcan Engineering, Seattle, WA

Jul 2019– Nov 2019

Mechanical Engineer *Contractor*

(CATIA/Enovia V6, 3D Experience Drone Development, UAV – Structural Design, R&D)

Drone Development: Develop part design for several systems in the vehicle using assembly position orientation with ability to relocate part as desired. This method was a novel design method I developed many years prior. This method helped a CATpart to reorient and position the geometry within the CATpart file.

Tooling Design: Developed curing tool used to bond composite materials together in a controlled environment.

Boeing thru Belcan Engineering, Everett, WA

March 2019 – Jul 2019

Technical Designer *Contractor*

(CATIA V5, Teamcenter Aircraft Modification – Structural Design, R&D, Manufacturing Support)

747 PAR VC-25B Presidential Aircraft: Develop detail/product model and drawings for installation. Work towards a time critical deadline with completed drawing schedule. Revise part design to reflect the expected part requirements.

Jamco-America, Everett, WA

Jan 2018 – February 2019

Mechanical Engineer *Contractor*

(CATIA V5, Solidworks, EPDM/SmarTeam Aircraft Installations, Interior Reconfigurations, Mechanical Systems – Water, Wastewater, Electrical, Air Supply, Premium Seat Design, Manufacturing Support)

767/777 Lavatory Installations/Modifications: Developed installation solutions for reconfigurations, seat pitch and modification solutions.

787-9 Premium Seat Design: Liaison type of work to correct manufacturing and design problems with seat design.

HAECO Cabin Solutions, Kent, WA

Aug 2014 – Dec 2017

Lead Mechanical Engineer *Contractor*

(Solidworks, Pro.File Project Lead, Aircraft Installations, Interior Reconfigurations, Galley, Lavatory, Crew Rest & Stowage Design, Tooling, Studies, Kinematics, Mechanical Systems – Water, Wastewater, Electrical and Air supply)

A320 Lavatory SpaceFlex V1 & V2 Development: Sole authored & designed both complete designs. (in-development, RFP)

A320 Center Ceiling Stowage Line-fit: Sole authored & designed stowage based upon Airbus surface model. I developed a mechanism & layout method of stowage. (Awarded & FAI).

A320 Galley Cluster Concept: Designed and developed two galley concepts for the A320 in support of quote. One of which, was taken to complete model design, this was a proof of concept and evaluation of capabilities.

A330 K/H Lavatory Concept: Designed several parts of the series of lavatories installed on the A330 in support of quote.

A380 Galley Cluster Concept: Design Aft Upper Galley (Cluster of 4 units). Design the truss box & upper deck attachment.

767-300 MS-1/MS-2 Lavatory Project: Design the mid lavatories installed on a 767-300. This project had a short delivery and is on track to deliver on time. (delivered)

767-300 Main Deck Crew Rest: Designed and developed the main deck crew rest using a ULD frame. (2nd place)

Galvanic Corrosion Study: Developed a paper to tackle a persisting corrosion problem, which shows galvanic corrosion, where the problem areas are and propose possible solutions that can be incorporate now and into the future.

TTF Aerospace, Auburn, WA

Apr 2012 – Aug 2014

Mechanical Engineer *Contractor*

(Solidworks, Autocad, Keytech Aircraft Installations, Interior Reconfigurations, Seat & Plinth Design, Crew Rest Design, Bin Design, Mechanical Systems – Water, Wastewater, Electrical, Air supply and Hydraulic, Tooling, Manufacturing Support)

Market Study & Proposals: Developed market studies and strategies around TTF’s core business structures for project creations. Research airlines and futures of development is specific area, thus supporting sales and development.

Design 777 Premium Seat and Plinth for Installations: Designed Plinth and Surrounds for 777 Installation and researched material replacements, common materials, and vendor parts. Coordinated cross company development with suppliers.

Design 777 Crew Rest Retrofit for 2 crew members: Design crew rest retrofit to convert a 1 crew member crew rest to a 2-crew member crew rest.

Design 767 Bin Reconfiguration: Design bin bucket installation for 767 center bins to support a new design configuration and ceiling panels. Installed new articulating system where needed and installed new tie rod locations.

B/E Aerospace, Marysville, WA

Aug 2011 – Apr 2012

Product Mechanical Engineer *Direct*

(Unigraphics NX 5.0, Teamcenter, AutoCAD Aircraft Installations, Interior Reconfigurations, Lavatory Design, Tooling, Mechanical Systems – Water, Wastewater, Electrical and Air supply)

Design 737 Lavatories for OEM Installation: Designed Lavatory Monument’s bonded assembly for 737 Lavatory A and C. Research envelope design and common attach point methods for backwards compatibility. Conducted design reviews with team members and directly to Boeing.

JAMCO AMERICA, Everett, WA

Dec 2010 – Aug 2011

Sr. Mechanical Engineer *Contractor-to-Direct*

(Catia V5, PRO-E, SmarTeam Aircraft Installations, Interior Reconfigurations, Material Selection, Tooling Design, Mechanical Systems – Water, Wastewater, Electrical and Air supply, Manufacturing Support)

Design 747 Retrofits for Monument Installation on upper deck and main deck.

Design Inter-costal installation for monument installation at all location which spanned between frames or floor beam. Design Attach point and vectors of applied load and design lower ceiling extensions.

SIERRA NEVADA CORPORATION, Hagerstown, MD

Jun 2008 – Aug 2008

Mechanical Engineer *Contractor*

(SolidWorks Surveillance Systems including FLIR, Electromechanical, Sheet Metal, Composites, Consumer Electronics)

Dash-8: Engineer surveillance systems attached to converted civilian aircrafts.

In this position, I excelled at developing aircraft structures and attachment methods for several different types of systems, which included antenna arrays and FLIR, attach structures to existing King Air or equivalent aircrafts

HEATH TECNA, Bellingham, WA

Aug 2007 – Feb 2009

Mechanical Engineer *Contractor*

(SolidWorks, PDMworks, Catia V4, V5, CADRA Aircraft Installations, Interior Reconfigurations, Sheet Metal, Composites, Monuments, Mechanical Systems – Water, Wastewater, Air supply & Hydraulic, Manufacturing Support)

747, 737: Design Aircraft Interiors which included Sidewalls, Bins, Galleys, Lavatories, Closets and Storage Units.

Develop systems using methods of honeycomb panel design & build, Supported AOG through design modifications & release. This position drew on my knowledge of FAA requirements, military standards, aircraft mfg. & tool design.

TIMCO AEROSYSTEMS, Kent, WA

Apr 2007 – Aug 2007

Mechanical Engineer *Contractor*

(SolidWorks, PDMworks, AutoCAD Aircraft Installations, Interior Reconfigurations, Composites, Laminates, A/C Furniture, Sheet Metal, FAR 25, Tooling, Mechanical Systems – Water, Wastewater and Air supply)

Design Aircraft Interiors which included Closets and Flight Attendant Seating.

Design closet containing Safety Equipment with an access to Wi-Fi system installed behind Monument. Help complete existing monument designs. Glue strength was analyzed versus strength of other methods of monument construction.

KIDDE AEROSPACE & DEFENSE, Wilson, NC

Mar 2006 – Apr 2007

Mechanical Engineer *Contractor*

(Catia V5R15, SmartTeam, SolidWorks, AutoCAD Electro-Mechanical, Fire Detection and Suppression Systems, Electronic Packaging, Housing, Tooling, Plastics, Sheet Metal, PCB/PWB, Consumer Electronics)

Military: Design Aircraft and Military Vehicle Fire Detection and Suppression Systems.

Design tooling builds in aluminum, magnesium & wood. Redesign a primary heat sensor product using proper sealing method, PWB design, EMI shielding and optimized electronic placement. Incorporate EMI protection & environmental sealing for MIL-STD-810 testing.

NEW PHOENIX AEROSPACE, Morrisville, NC

Feb 2005 – Jul 2007

Mechanical Engineer *Consultant*

(Solidworks Electro-Mechanical, Inductive Motor Design, Gear Box, Motor Magnetics, Control Design, Sheet Metal, Materials, Plastics, Seals, FEA, Military Apps, MRP, Tooling, Suppliers Relations, Manufacturing Support, Consumer Electronics)

Military: Design and Support of Aircraft and Military Motor Production

Designed and sized inductive motor assembly as specified by the customer specific use. Developed & incorporated electronic packaging of the inductive motor & armature/stator windings.

Motor production support with problem solving and implementing solutions.

IBM, Durham, NC

Mar 2005 – Sep 2006

Mechanical Engineer *Contractor*

(Catia V5R17, AutoCAD Electro-Mechanical, Enclosures, Sheet Metal, Modular Design, Suppliers, Tooling, Manufacturing Support)

Engineer and Handicap capable Self-Checkout Lanes / Enclosures

Design automatic self-checkout lane units based upon a concept design (self-checkout units seen in stores). Converted Design to all sheet metal design, spot welding and modular using fabricator methods.

HONEYWELL INTERNATIONAL, Albuquerque, NM

May 2001 – Aug 2004

Mechanical Test Engineer *Direct*

(IDEAS SDRC, Visual Basic Consumer Electronics, Electro-Mechanical, Flight Systems – Management, Automatic landing, Enclosures/Housings, Sheet Metal, Environment Testing, Plastics, Military, PCB/PWB, Tooling, Manufacturing Support, *PATENT SUBMITTAL*)

Military: Engineer and Analysis for Aerospace and Military Electronic Systems

Conduct engineering analysis of electronic part failures on military systems. Analyze failures using thermal chambers, shaker tables & metallurgical methods to determine material, mechanical or process failures. Heat sink design within the electronic packaging, assist in air flow analysis through electronic packaging, develop and submit patent applications.

THE BOEING COMPANY, Everett, WA

Dec 1996 – Aug 1999

Senior Mechanical Engineer Project Leader *Direct*

(Catia V4 Tooling/Liaison, Sheet Metal, Machining, MRP/ERP

747/767: Engineering, Production of a new derivative, and Executive Approved Study of Determinant Assembly

Design tooling to be used for aircraft assembly, develop methods for aircraft assembly without use of tools, which was successfully implemented on the 767-400ER program which I spearheaded.

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