Prashant Kumar Sinha

Date of Birth *th June ****

Mobile No. 800-***-****

Email ID adhj8z@r.postjobfree.com

Address C-8 ; Paper Mill Colony ; Balarpur Industries Limited ; Yamunanagar ; Haryana – 135001

Qualification B.E Mechanical, with 1st Division, From Amrawati University, Batch 1990-1994

SUMMARY

BE Mechanical Engineer with 26 years of experience in Power Plant Operation and Maintenance (O&M), Erection and Commissioning of Supper critical boiler (660 MW) and sub critical CFBC, AFBC and travelling grate boiler for Captive Power Plant, Co—generation and Biomass.

Worked 14 years as head position – HOD / Commissioning in charge / site-in charge

Experience

Mar 2018 to till date Ballarpur Industries Limited; Unit - Shree Gopal; Thapar group of Industries; Yamunanagar ; Haryana.

Manager – As HOD for 18 MW & 6.25 MW Captive Power Plant.

- Plan, Organize, Execute, Monitor and Control, Operation and Maintenance activity of 18 MW & 6.25 MW Captive Power Plant to generate reliable and environment friendly power and process steam in a cost effective manner, meet the plant requirement, as per guide line decided in daily HOD/functional head morning meeting.

- Review of Boiler & Turbine operation parameter as per standard given by original equipment manufacturer, Steam & water quality/chemistry as per boiler manufacturer given standard.

- Defining goal, Planning, Establishing Strategy and developing sup-plans to coordinate operation and maintenance in daily department team meeting.

- Looking after day to day activities, Organizing, determining, devising technical solution what need to be done, how will it be done, and who will do. Shaping, guiding, directing and motivating all individuals to execute their work, resolving conflict.

- Proactively identifying areas of breakdowns/Trips and taking steps to rectify the equipment through application of Tip analysis, why-why Analysis, troubleshooting tools, and devising technical solution.

- Monitoring operation expenses in management information report, identifying efficiency gap and bridging them to improve in research way to reduce cost, ensuring plant operating at the highest efficiency possible.

- Assuring equipment reliability & 100% availability, Planning & scheduling power plant equipment - annual major overhauling, preventive maintenance & Weekly maintenance.

- Liaising with government dignitaries - Director of Boiler (DIB) for Boiler annual Inspection, Pollution Control Board for Environment assessment, Jalnigam for water.

Accomplishment

> SH Steam quality improved - Silica from 0.024 ppm to .018 ppm by suitable modifications in DM Plant process.

> Fly ash un-burnt loss reduced - From 14% to 10% by why-why analysis & brain storming, improved grit re-firing system.

> Boiler Operation expenses reduced - Coal Consumption for per ton of steam generation from 0.202 MT to 0.188 MT by research way, installed upgraded mechanical spreader and improved SA air.

> Zero break down achieved by introducing Regular weekly/Auto maintenance, preventive maintenance and continuous improvement.

Oct 2010 to Mar 2018 -- L&T MHI; Supper Critical Boiler manufacturer; Larsen & Toubro group of Company; Nagpur ; Maharashtra.

AGM – As Commissioning In-charge for 3 X 660 MW Super critical thermal Power Plant

- Providing Technical and managerial leadership for satisfactory completion of Project within time and cost budgets.

- Monitoring, Controlling and reviewing commissioning activity to ensured that they are accomplished as per plan.

- Planned L3 level schedule in primavera.

- Planed inputs, manpower & prepared procedure for start-up activities & major milestones (Hydro test, chemical cleaning, steam blow, synchronisation, load up, demonstration tests, etc.)

- Prepared detail specifications of equipment as per contract based on P&I drawings to obtain firm construction bids from Contractors and Equipment Vendors.

- Supervised Installation, Pre-Commissioning & Commissioning of Equipment's as per original equipment manufacturer given guide line, followed by trial runs.

- Attended Mechanical completion & system handover joint walk down.

- Managed closeout of punch list items for the projects

Accomplishment

> Developed high level plan of commissioning activities with respect to erection & minimised Boiler Erection & commissioning as reasonably possible.

> Initiated, prepared and supervised on-the-job training as per contract.

Aug 2006 to Oct 2010 – ISGEC John Thompson; Boiler manufacturer; Saraswati Sugar group of Company; Noida ; Uttar Pradesh.

Manager – As Site In charge for the following Projects

> Mumias Sugar Company Limited; Kenya (East Africa); (Overseas Project) - Travelling Grate Boiler ; 1 X 170 TPH ; 87 kg/cm2 (g) ; 510+5 degree Celsius.

> Bhusan Energy Pvt. Ltd; Meramunduli, Anugul, (Orissa) - CFBC Boiler ; 4x250 TPH ; 105 kg/cm2 (g) ; 510+5 degree Celsius.

> Gangakhed Sugar & Energy limited, Gangakhed (Maharashtra) - Travelling Grate Boiler ; 1 X 170 TPH ; 87 kg/cm2 (g) ; 510+5 degree Celsius.

> Dwarikesh Sugar Industries Limited; Barailey (UP) - Travelling Grate Boiler ; 2 X 90 TPH ; 87 kg/cm2 (g) ; 510+5 degree Celsius.

> Bajaj Hindustan Limited, Sugar Mill; Philibhit,(UP) - Dumping grate Boiler ; 2x90 TPH ; 45 kg/cm2 (g) ; 420+5 degree Celsius.

- Ensured effective site management & discipline, safe & timely execution of the projects.

- Managed and monitored the Implementation of safety measures, ensured use of all PEE by employee and contractor’s staffs, Housekeeping activities in the project.

- Planning Defining goal establishing strategy and developing sub-plans to coordinate activities as per L3 Schedule

- Organizing Determining what need to be done, how will it be done with respect to drawing.

- Controlling and monitoring the activities.

- Identified project bottlenecks and undertook corrective measures

- Managed the completion progress throughout the project with an eye towards schedule efficiency

- Resolved interpersonal issues & worked in a harmonious work environment

Accomplishment

> Increased Customer satisfaction on resolving Bagasse Drum feeder frequent jamming by suitable modification in Bajaj Sugar & Mumias Sugar project

> Travelling grate zero break down achieved by research way in Seohara Sugar, Dwarikesh Sugar, Purti Sakar karkhana, Gangaghed sugar and Mumias sugar project.

Dec 2003 to Aug 2006 -- Manikgarh Cement; Century Group; B. K. Birla group of companies; Gadchandur; Maharashtra.

Dy. Manager – As Operation & Maintenance In charge for 15 MW Captive Thermal Power Plant

- Monitoring Power Generation and ensuring plant operating at the highest efficiency possible.

- Monitoring and Controlling maintenance expenses, estimating maintenance job expenses.

- Assuring equipment reliability & 100% availability, Planning & scheduling power plant equipment maintenance.

- Supervising daily maintenance activity.

Sep 1998 to Dec 2003 -- DLF Power Limited; DLF group of Industries; Rajrappa; Jharkhand.

Engineer – As Lead Mechanical Engineer for 3 X 11 MW Thermal Power Plant.

- Manpower planning & deputation to ensure timely execution of AFBC Boiler & D M Plant erection, as per given L3 schedule

- Coordinating with project management & purchase department, AFBC Boiler & D M Plant Store Inventory.

- Mechanical Quality compliances and punch point closer.

- AFBC Boiler commissioning. (3 X 50 TPH, 46 kg/cm2; 420oC)

- Monitoring and controlling AFBC Boiler Operation as per Boiler manufacturer given guide line.

- Plan, Organize, Execute, Monitor and Control maintenance job.

Nov 1994 to Sep 1998 -- Century Pulp & Paper Mill; Century Group; B. K. Birla group of companies; Lalkua; Uttarakhand.

Engineer – As Shift In-charge for 21 MW Captive Thermal Power Plant

- Monitoring Power & Steam Generation in shift, as per given guide line.

- Monitoring AFBC Boiler (2 x 55 TPH, 52 kg/cm2; 520oC) & BHEL Double extraction cum condensing Turbine (21 MW, 52 kg/cm2; 520oC, 109 TPH) operation parameter in shift, as per original equipment manufacturer given standard.

- Supervising Maintenance job in shift.

(PRASHANT KUMAR SINHA)

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