RESUME

VEERABHADRAPPA TALWAR

Senior Design Engineer

SUMMARY

Sr. Design engineer having 8 years of experience in Aerospace and Automotive domain with hands on experience in Interior & System and Structures. Highly motivated team individual with excellent organization. Communication and technical skills

HIGHLIGHTS

Proficient using Solid Works, Catia V5, UG NX 10, AutoCAD and Smarteam.

Product design from conceptual design for galley systems, water and waste system components, surface modelling of aircraft interior and exterior components and structures.

Study of components' fit form and function on aircraft

Understand the location and environment in the galley/aircraft

Preparation of possible failure modes, cause, effect and mitigation locally.

Preparation of concept doc and inspection drawings (selection of measuring instruments).

Preparing BOM and ECN for drawings

Experience with standard drawing convention per ASME Y14 and GD&T

Having knowledge of aerospace materials, processes and coatings

PROFESSIONAL EXPERIANCE

Company : Taneja Aerospace & Aviation Ltd. (Bangalore)

Designation : Sr. Design Engineer – Mar 2013 to present

Domain : Aerospace design.

Projects handled.

1)Airbus A320neo: Interior design of Lateral bulkhead, Coat stowage, Toilet shroud, Overhead Bin.

2)

Tasks:

Design and development of monuments.

Estimation preparation.

Prepare project meeting with customer.

Generating 3D model and 2D drawing per ASME Y 14.5 Standard.

Assembly installation drawing creation and Installation Procedure creation.

Preparation of Project report per clash regulations.

3)Airbus A321: Galley Electrical systems design (Deputed to Czech Republic).

Tasks:

3D Electrical Routing within the as per the wiring diagram.

Complete electrical routing for E-panel, oven, beverage maker, hot cup and chiller, ..etc.

Assembly and installation drawing creation.

Electrical cable support and clamping placement

Special electrical bracket design and fabrication drawing creation per SPS814, 813 with GD&T.

4)Airbus A321: Galley Water systems design (Deputed to Czech Republic).

Tasks:

3D Pipe Routing (plumbing) within the galley as per the P&ID.

Complete pipe routing for beverage maker, chiller, and wash basin, ..ect. From the Input valve.

Assembly and installation drawing creation.

Tube support and clamping placement

Selection of Pipe Supports, Special Support & Spring Hangers

Special plumbing bracket design and fabrication drawing creation per SPS521, 530 with GD&T.

5)Boing B787: lavatories Pipe routing and product design (Deputed to California).

Tasks:

Aircraft Layout Study & Concerns.

3D Pipe Routing (plumbing) within the galley as per the P&ID.

Study the water system diagram P&ID.

Pre Design the P&ID diagram and analyze the Concerns.

Pipes, Pipe fittings/flanges selection from NAS and MillMax Datasheets

Pipe Installation Procedure creation as per Mill Speck

Selection of Pipe Supports, Special Support & Spring Hangers.

Interface/co-ordination with Stress Group for Critical Lines/Critical area of rout

6)Boing787 and C919: GWIV- Gray water interface valve Concept Design.

Tasks:

Study the lavatories drawing.

Prepare project meeting with customer.

Generating 3D model and 2D drawing per ASME Y 14.5 Standard.

Assembly installation drawing creation and Installation Procedure creation.

Preparation of Project report per water flow regulations.

Preparation of concept design for optimized valve which can be used in multiple aircrafts.

Involved in activity of prototyping, which enabled us to correct ourselves in-terms of design for manufacturability.

7)Designing of Hydraulics Piping Routing & Cable Tray Routing (Deputed to Netherlands).

Tasks:

Layout Study & Finalization

3D Pipe Routing within the Tower as per the P&ID

Checking & Issue of Isometrics (P&ID Check, Support Check, Special requirement check etc.)

Pipe Installation Procedure creation

Company : Dover Solutions India Pvt. Ltd. (Bangalore)

Designation : Associate CAD Engineer - Feb 2011 to Mar 2013

Domain : Automation (Product Design, Machine Design, Automation, Casting Model Design)

Projects handled.

1)Redesign and Prototyping of Clipper machine.

Redesigned a Clipper Machine (used for clipping the bags in food processing industry, and packaging industry) by reducing the weight of the machine by 38.5% and number of the parts by 42%. The cost of the machine was reduced by 40~50% by adapting new Process in manufacturing the Clipper Machine parts.

2)Design and Prototyping of Lightest & Strongest Automation Tools.

Redesigned some of the components of automation tooling components used in automotive companies like Volks Wagon, Volvo Cars, Volvo Trucks, Audi Cars etc. All the designed products in the Tool were designed 20% lighter than competitors’ new generation light weight products. AutoDesk Inventor is used for modeling the product and validated through Ansys.

This Project was taken up for prototype and manufacturing feasibility were ensured.

3)Material Handling Gripper Design and Simulation.

Tasks:

Designing of the Material handling Gripper starting from concept to detailing.

Simulating the End Effectors movement by using “DMU workbench in Catia-V5” in the Press-shop and Welding line.

Reducing the process cycle time of the Robot End Effectors.

Simulated the Pneumatic clamp mechanisms to monitor certain required parameters.

Company : Kennametal India Pvt Ltd. (Bangalore)

Designation: Project Design Engineer - Sep 2010 to Feb 2011

Domain : Hydraulic Fixture Design.

Projects handled.

1)Designing of Hydraulics Fixture for automotive tooling for John Deer, TVS Motors Chennai and Hero Honda Gurgaon

Tasks:

Hydraulic Fixture Design start from concept to detailing.

Design of casting components like Engine cover head, Motor head, Gear box cover.

Reducing the process cycle time of the tray axis machine Effectors.

Optimization of Tool size based on the machine bed size and simulation results.

Simulated Hydraulic clamp mechanisms to monitor certain required parameters.

Company : Govt Tool Room Bangalore.

Designation : In-plant trainee -June 2008 to July 2009

Domain : Die casting molds, Injection moulds, Press Tools machining and assembly

Projects handled.

Manufacturing and Assembly of Die casting moulds, Injection moulds, Press Tools, Fixtures for automotive tooling company’s like TVS Motors Chennai, BMM Mining Hospet, ADA Bangalore, Toyota.

Tasks:

Manufacturing and Assembly of the Die casting moulds, Injection moulds, Press Tools, Fixtures.

Designing of the Automotive casting components like Motor head.

Assembly of ADA Fixtures like LGH271158, LGH271159 LGH271128.

Manufacturing and assembly of Toyota Gear cutter Fixture for JRD1589LM it’s a side door assembly part.

TECHNICAL SKILLS

Design Tools : Solid Works (6years), CatiaV5 (2years), Auto CAD, UG NX10-NX11.

PDM Software: Vault, Windchill, SmarTeam, Sentry.

SOFT SKILLS

●Presentation Skills

●Quick learn-ability

●Self – Confidence

●ISO documentation for project.

●Quality of deliver

●Organization skills

EDUCATIONAL QUALIFICATION

Course

College

Aggregate

B. Tech -Mechanical

KSOU Mysore

76 %

PG-Diploma in Tool Design

GT&TC Bangalore

78.2 %

Diploma in Tool and Die making

GT&TC Hospet

70.65 %

PERSONAL DETAILS

Mother Name : Nagarathnamma T

Date of Birth : 1st June, 1988

Languages Known : English, Kannada, Hindi, Telugu and Tamil.

Hobbies : Swimming, Watching Movie, Trekking/Travelling.

DECLARATION

I hereby declare information furnished above is true to the best of my knowledge.

Place: Bangalore,

Date: Veerabhadrappa Talwar

#65, 2nd Main, Ahswini Layout, 2nd Main, Seegehalli, K.R Puram, Bangalore - 560049, Karnataka

Cell: 974-***-****

E-Mail: adhiur@r.postjobfree.com

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