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K.R.IYER

Kumar R Iyer, House No. 2A, Indorama Colony, Sector-19, Haldia Township, PinCode 721607, Purba Medinipore, West Bengal

Ph. 032**-****** (Resi.), Mobile: +919*********, E-mail: adhgu8@r.postjobfree.com Permanent Address: Kumar R Iyer, C/o Mr. Suresh R Iyer, D-56 Row House, Sector-4, Airoli, Navi Mumbai 400 708, Phone: 022-*******, Mobile: 982*******-**/05/2020

To,

M/s Naukri

Sub: Application for Senior openings (VP, AVP, Factory Head) Dear Sir,

Being given to understand though your website that the various vacancies exists in vari- ous locations, I wish to offer myself as a candidate for the same as I have more than 36 years years of hands-on-experience of servicing Large oil and gas, Refinery, Petrochemicals and Ferti- lizer organizations in fields of Project Execution of green field and brown field, Maintenance, Business Excellence, Materials, Planning etc.

Presently, I am working as Head- Manufacturing Excellence (AVP Position) in In- dorama India Pvt Limited, Haldia division. I am accountable for safe and Timely completion of Projects within budget and faster paybacks. I am also accountable for cultural change in organi- zation through the implementation of lean principals of Six Sigma, Kaizen etc. My additional Responsibilities include, to oversee Warehouse and other support functions. I am reporting to Site Head. I have a challenging task of nurturing a culture of innovation, best practices, and use of improvement tools such as Lean Six Sigma, process innovation, benchmarking, root cause analysis, FEMA, knowledge management, suggestion schemes, KAIZEN, TPM etc. Being a part of senior leadership, I have to take care of talent management, career- building, recruitment, training, long term strategic planning, long term asset management, Goal setting, performance appraisals, Business excellence, safety, community development, long- term wage settlement with unions including contractor union etc. Video-conferencing with MD, COO and presentations to them.

I am a BE(Mech) graduate of 1983 batch with MBA qualification. In addition, I been involved in the implementation of JD Edwards Peoplesoft ERP. I am an active member of vari- ous professional institutes and have written about 15 technical papers in various national and international journals. I have also developed several software solutions to maximize the use of SAP.

Having risen from GET in 1983 to present position and having worked in premium mega companies in Urea-Ammonia, DAP/NPK, petrochemicals and Refinery plants in project, com- missioning, maintenance and having different responsibilities including equipment selection, 02-06-2020 13:16:00 Page 2 of 7

ERP selection and implementation since last 36 years, I am confident of being able to fulfill any suitable role in your organization and ensure safety, best practice implementation, training and development, cost reduction and keep the morale high of all employees. My core competencies include:

1) Project implementation

2) Maintenance (Mechanical, and also lead Electrical, Instrument and Civil teams) 3) Operations (Urea, Ammonia, DAP/NPK, Sulfuric acid and Phos acid plants, captive power plants)

4) Commissioning and stabilization of large projects 5) Warehouse management

6) ERP implementation

7) Implementing best-practices in all areas of company like Kaizen, Six Sigma, RCA 8) Development of company Standards, Standard maintenance procedures etc. 9) Writing technical papers for journals

10) Developing MS Access Based applications for Departments for Performance review and efficiency improvement.

11) Development and monitoring of KPIs

12) Advanced skills in business presentations.

I am fortunate to have worked with world renowned EPC contractors such as Shell, Bechtel, UDHE, Saipem, Snamprogetti,Haldor Topsoe etc. This is an added advantage as it helps me to adopt best practices and develop safe and sound plants. I have worked in Qatar for 7 years and have Qatari driving license.

I enjoy facing challenging assignments and come to you with demonstrated results and suc- cess in Maintenance, Project Management, modern soft skills, SAP, Inventory control, spare part planning and management, warehouse management, inventory optimization My desire to succeed and strong focus will ensure getting the job done well in time to your entire satisfaction. I am enclosing my CV to give you an idea about me and in judging my suita- bility for the above senior level opening in the prestigious organization. Hoping for an early interview to present my credentials. Sincerely,

K.R.IYER

Encl: CV

02-06-2020 13:16:00 Page 3 of 7

House no. 2A, Indorama India Pvt Limited,

Sector-19, Haldia Township,

Near 13 More Market,

Purba Medinipore District, Pin 721607

Mobile:+91-959*******

Email: adhgu8@r.postjobfree.com

Projects, Manufacturing, Engineering, Reliability, Business Development

Factory Head Vice President AVP

More than 36 years of experience in Rotating Equipment, Engineering, Maintenance, Reliability, Planning, Projects, ERP implementation, Materials Man- agement, Inventory Control of large Continuous Process Industries Recognized as an expert in Lean Six Sigma, 5S, Root Cause Analysis, Asset Management, Training and Development, Engineering, Maintenance, Project, ERP implementation, Ware- house Management, implementation of best practices, innovations, Materials Management, in- ventory control, standardization, stock optimization, and maintenance of high pressure compres- sors, pumps, turbines, erection of equipment, pre-commissioning and commissioning of plants and training.

Education:

BE (Mech) of 1983, Sardar Patel University

PG Diploma in Business and Industrial Management (MBA) Additional Certifications/Training:

Competent Leader in Toastmasters Organization. Served as President of Toastmasters club.

Diploma in TPM 1 and 2 from Japanese Institute

Diploma in 5S- Japanese Management

NIIT Course on MS Access,

NIIT Course on Android,

NIIT Course on Web designing,

NIIT Course on Visual Basic

Advanced course in PowerPoint presentations

Lean Six Sigma

BSC-5 Star

ISO Auditor’s Training

Kumar R Iyer

Experience

More than 36 Years

work experience in

leading organizations

Worked in prestigious

companies

Indorama, Tata

Chemicals Qatar

Fertilizers, Reliance

Petroleum, Oswal

Agro, KRIBHCO

Wide range of exper-

tise:

Maintenance, Reliability,

Erection, Commissioning,

Shutdown Planning, train-

ing in ERP

Materials, ERP implemen-

tation, Database creation,

Software development

02-06-2020 13:16:00 Page 4 of 7

Professional Experience

Indorama India Pvt. Ltd (Formerly Tata Chemicals Limited, Hal- dia Unit ) from Nov 2010 onwards

(Leading producer of DAP, NPK, SSP, Sulfuric Acid and Phosphoric Acid) AVP (Manufacturing Excellence)

o Served as Project Manager for Rs. 60 Cr STG and Sulfuric ac- id revamp project (under advanced stage of completion) o Managed culture change of Maintenance from Reactive to Pro-active Maintenance through initiative “SRESHTO” o Served as Deployment director of Lean Six Sigma Initiative for 5 years and we succeeded in getting CII awards and TCL global award in LSS

o Served as Local Ethics councilor and POSH (Prevention of Sexual Harassment) member

o Served as Company Risk Management Member

o Held position of GM (Engg., Relability, Projects). Incharge for Mechancial, Electrical, Instrument and Civil Maintenance. o Train and Make maintenance adopt industry best-practices o Establish condition monitoring, use of hard and soft modern tools.

o Introduce and promote Long Term Asset Planning (LAMP), Risk based Inspection (RBI)

o Introduce and oversee implementation of standards, proce- dures, processes, lean six sigma, etc.

o Improve the utilization of ERP for Plant Maintenance o Improve safety standards

Qafco, Qatar from May 2004 onwards

(Gulf’s leading producer of Urea/Ammonia with 4 plants and setting up 5th Plant)

Group leader, Material Planning and control

o Nominated as a member of Inventory Sharing Team by QA- TAR ministry for common Inventory sharing across all Qatar companies. Successfully completed the Project.

o Responsible for ordering, managing QAFCO V project Capital equipment, capital spares, Commissioning and Two years op- erational Spares. Successfully completed QAFCO V project. o Reduced number of SKUs by 20% by elimination of multiple SKU codes for same item

o Reduced Inventory by more than 10 million QAR through elim- ination of multiple codes, level optimization, standardization etc.

Accomplishments

Authored several

papers in Internation-

al and national tech-

nical journals and

magazine

Consistently rated

“Excellent/Very

Good “ in perfor-

mance appraisals

Delivered lectures in

International confer-

ences

Won prizes in “Best

Suggestions for im-

provement”

Developed software

for material catalogu-

ing, spare part optimi-

zation, engineering

tables

Achieved inventory

reduction of more

than 3 million QAR (

Rs. 4 crore) in Qafco,

Rs. 15 crores in RIL

Specialized Skills

Material Management

and Inventory control

SAP, Peoplesoft,

CMT, Shell DEPs,

Engineering stand-

ards of Bechtel,

Snamprogetti, EIL,

PDIL, Shell

02-06-2020 13:16:00 Page 5 of 7

o Developed functional requirements, key result areas, ROI cal- culator for PeopleSoft ERP implementation

o Implementing PeopleSoft and end-user training.

o Developed in-house cataloguing management tool and solved problem of improper specification

o Introduced best practices like SPIR, CMT, Budgetary control Reliance Industries Limited, Jamnagar

May1997 to May 2004

(World’s largest grass-root refinery and petrochemical plant, known for setting standards for industries)

DGM (Spare Parts Management), DGM (Maintenance Planning), DGM (Maintenance)

o Lead Manager- Laid Maintenance Planning Procedures, Standard Maintenance practices for Jamnagar complex o Lead Manager- Oversee erection of FCC rotating equipments o Involved in ERP selection and implementation of SAP, Shell CMT

o Lead manager – Managed Spare Parts for the whole refinery o Achieved inventory reduction by more than Rs. 15 crores o Developed databases for all classes of items

o In-charge of development of engineering drawings for spare parts for indigenous development

Tata Chemicals Limited, Babrala, UP

Feb 1994-Apr 1997

(Leading gas based Fertilizer unit of UP, based on Snamprogetti technology), Superintendent (Mechanical) - Ammonia Plant, Urea 1 & 2, Bag- ging Plant

o Erected, commissioned and maintained Urea 1 & 2 Plants, o Maintained and improved the reliability of Bagging plant o Troubleshooter of compressor problems

o Spare Part planning of these plants

o Won awards for best suggestions

o Won prizes for technical papers publication.

Oswal Agro Chemicals Limited, Shahjahanpur, UP

Aug 1992 – Feb 1994

(Gas based Fertilizer unit based on Snamprogetti technology), Programming in Visu-

al basic, C+, MS Ac-

cess, VBA. Developed

several programs for

day to day use.

Conversant with latest

and best practices,

benchmarking, KPI,

MBO, TPM, 5S, Six-

Sigma techniques

Expert in MS Access

database and computer

advanced literate

Academic Honors

Gold medals in MBA

Distinction in BE (Mech)

Topper throughout

schooling

Convent educated from

KG

Associations

Life member of Indian

Institute of Mechanical

Engineers

Associate member of

Nickel development in-

stitute, Canada

02-06-2020 13:16:00 Page 6 of 7

Assistant Manager (Mechanical)

o Served as HOD for Mechanical Section

o Coordinated with Consultant and various contractors for over- seeing erection activities

o Releasing of fronts to contractors for construction activities o Reviewed and ensured timely release of drawings for con- struction

o Estimated of scope of work and front available

o Closely monitored construction/erection monitoring o Reviewed 2-yrs operational spares and initiated procurement of spares

o Inspected incoming pipes and pipe fittings, spare parts etc. KRIBHCO, Surat Oct 1983–Aug 1992

(One of the first HBG line Fertilizer unit based on Snamprogetti technology) Area Engineer, Assistant engineer, Junior engineer, Graduate Engineer trainee (Mechanical)

o Risen from GET to Senior Engineer (designate)

o Oversaw construction, erection, pre-commissioning, commis- sioning, maintenance, shutdown maintenance of Urea Plants o Responsible for Spare part planning, ordering of Urea Plant Spares

o Overhauled compressor trains, high pressure pumps o Responsible for getting machine jobs done though workshop Skill Set

Leadership, Strategic Planning,

Programming in VB, MS Access, VBA, C+

Fully conversant with SAP, PeopleSoft, Idhammar Materials, Procurement and Maintenance modules

Conversant with best practices of Shell, Bechtel, Snampro- getti, PDIL, EIL

Conversant with latest tools such as Six-sigma, TPM, PDCO etc.

Good communication, writing, presentation and training skills- authored several technical papers

Expert in PowerPoint presentation, Access, Excel

Good documentation skills

Excellent writing ability in English, Hindi

Fluent in English, Hindi, Gujarati writing, reading, speaking Papers Published:

Specialized Training

received

Compressor training at

BHEL

GT training from BHEL

Reliability training at

Rotate 97 and 98, Du-

bai

Spare parts Manage-

ment, NITIE

Communication skills,

decision making training

from I.G.Kannan, Hy-

derabad staff college

Primavera training

PeopleSoft Power user

training

Expert in MS Access

database and computer

advanced literate

Hobbies & Interests

Writing

Programming

Spiritual reading, man-

agement books

Tennis, cricket, chess,

crossword solving

02-06-2020 13:16:00 Page 7 of 7

1. “Reduce Inventory by eliminating multiple parts codes”, Hydrocarbon Processing, June 2004

2. “Shape Up your System for Stocking Spare Parts”, Chemical En- gineering, June 2004

3. “The Secret of Getting Your Inventory under Control”, Chemical Engineering, September 2005

4. “Operator maintenance-key to reducing breakdowns”, Hydrocarbon Processing, October 2002

5. “Pump Seal Standard API-682 has deficiencies”, Hydrocarbon Pro- cessing, August 1997

6. “Centrifugal vs Reciprocating Pump for HP Ammonia and Carba- mate Service”, Fertilizer News August 1996

7. “Troubleshooting Mechanical seal failure- A case study”, Mainte- nance Journal of NPC, March 1996

8. “Reduce Inventory by eliminating Multiple Parts codes”, Hydrocar- bon Processing, June 2004

9. “Urea Reactor Liner leakage and Bulging- A case History”, Fertilizer News, February 1997

10. “Titanium welding failure of Urea Stripper”, Maintenance Journal, NPC, April-June 1996

11. “22 Best Practices of Managing Project Spares Effectively”, To be published in Hydrocarbon Processing, Dec 2020

12. “Reduce Costly Stockouts through Inventory Sharing” (to be pub- lished in Chemical Engineering)

Personal Details

Date of Birth: 10/10/1961, Madras

Mother tongue: Tamil

Hobbies: Software development, writing, reading,

spiritual development, chess, cross-word,

tennis, cricket

Marital Status: Married

Children Two children- 25 and 22 years

Salary:

Current CTC: Rs. 66 lacs

Expected CTC Rs. 75 lacs (negotiable)

Positions Held

1. Local Ethics Control-

ler for 3 years

2. POSH committee

Member

3. Deployment Director

for LSS initiative

4. Drive “SHRESTO”

company wide im-

provement initiative.

5. AVP (Manufacturing

Excellence)

6. GM (Engineering and

Reliability)

7. Head- Projects and

Reliability

8. DGM (Maintenance)

9. DGM (Planning)

10. Superintendent

(Mechanical)

11. Dy. Mgr (Mech)

12. Area Engineer

(Mech)

13. Asst. Area Engr

(Mech)

14. GET (Mech)

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