Manas Ranjan Behera

Chemical Engineering FE passed NCEES ID 16-306-16 Internationally recognized National Council of Examiners for Engineering and Surveying (United States of America) & SCE( Saudi Council Of Engineer).

Total 15 yrs. Exp. (Oil & Gas Industries & Fortune / Forbes listed companies).

Bachelor Degree in Chemical Engineering

HAZOP Leadership Certificate (Process Improvement Institute professional-, USA).

Master’s in Business Administration (specialization Management Accounting) Studying.

Hands-on work experience with open-source data analytics toolsets such as R, Python, MATLAB, Advanced use of tools like Excel. Minitab, RapidMiner, PowerBI, KNIME, Internet of Things applications

Excellent Knowledge in SAP & planning software (Primavera P6)

Process Engineering major area of expertise (Water Treatment,Hydroprocessing, Naphtha Reformer/Platformer, Diesel, Kerosene, Vacuum Gas oil Hydrotreater, Hydrocracker, Paraxylene,BTX, Polypropylene), Project Unit, plant operating windows and support change management and various safety reviews (HAZOP, instrumented protective function)

Experience in Saudi Aramco Ras Tanura Refinery, Reliance Jamnagar Refinery, Hindalco Industries .

Email: adhg05@r.postjobfree.com

Contact Nos.:

Mob. : +91-999*******

Objective:

To pursue a challenging career in Oil & Gas Industries and working in a team environment there by continuously growing and contributing to the main objective of the organization.

Professional Experience

Organization : Maxwell Industries, India

Designation : Senior Business Consultant

Period : July 2020 to till date

Organization : SAUDI ARAMCO, SAUDI ARABIA

Designation : Senior Process Engineer (Reformer/Platformer, Hydrotreater, Hydrocracker, Isomerization)

Period : December 2014 to till date – July 2020

Department : Ras Tanura Refinery Engineering Department.

Organization : RELIANCE INDUSTRIES LTMITED, INDIA

Designation : Process Engineer (Diesel, Kerosene,, Naphtha, Vacuum gas Oil Hydrotreater Paraxylene, BTX,Polypropylene, Water Treatment) Project Unit

Period : July 2007 to Dec 2014

Department : Central Technical Services and Operations Support

Organization: Hindalco Refinery

Designation : Process design engineer (Water Treatment, Fertilizer Technology)

Period : Jun 2006 to July2007

Department : Operations and Process Support

Key Certification and Trainings:

HAZOP Leadership Certificate (Process Improvement Institute professional-, USA)..

Trained in Indian Institute of Petroleum, Dehradun.

Trained in KBC Petrosim software by KBC.inc Trained in KBC Petrosim software by KBC.inc

Trained in Promax software by BR&E.inc .

Trained in Hysys software by Aspen Technology .

UOP detail Training of Process Engineering e.g distillation & Furnaces operation.

Haldor Topse detail Training of Hydrotreating.

Reliance Certified Process Engineer (by M/s JACOBS, 2 months )

Trained in Energy management and KBC & Aspen Energy Analyzer Pinch Technology for site energy optimization.

English Language proficiency (TOFEL 83 out of 120)

Education:

Bachelor of Engineering in Chemical Engineering:

Passed with Distinction (70.2%), in 2006 from GIET Biju-Patnaik University of Technology Orissa, India.

Software Proficiency:

HYSYS

KBC Petrosim

PRO II

Aspen Plus

Promax

PipeSim

HTRI / ARPM

AutoCAD-2004

MS Project/Office

TapRoot (RCA Tool)

TECHNICAL EXPOSURE

#1

Maxwell Industries, India

Designation

Senior Business Consultant

Organization

: Saudi Aramco

Duration

: July 2020 To Present

Areas of Experience

: Sales, Marketing & Accounting

#2

SAUDI ARAMCO –Kingdom of SAUDI ARABIA

Designation

: Process Engineer - Ras Tanura Refinery

Organization

: Saudi Aramco

Duration

: December 2014 to till date – July 2020

Areas of Experience

:Process Engineering

Environment

: Technical and Process Support to Operations at GCC’s largest Refinery & NGL fractionation process facilities with refining ~ 550 MBD Crude with associated Utilities and cogeneration system.

KEY RESPONSIBILITIES

Process Engineering /Technical Studies :

Plant operating windows Monitoring & troubleshooting,support change management and various safety reviews (HAZOP, instrumented protective function)

Plant critical process parameters monitoring to ensure optimum performance as compared with design and provide recommendation in case of deviation observed. Material & Energy Balance

Feasibility studies for debottlenecking and troubleshooting for process upset or constrains & Oil and Gas production optimization studies.

Exposure in Sour Oil & Gas Processes & catalyst system.

Prepare technical reports & review Contractor reports.

Gas plant troubleshooting & 3 phase separator adequacy study successfully completed.

Wash water adequacy study done in Naphtha Hydrotreaters for potential chloride corrosion.

Knowledge of refinery process units’ basic functions and their internal streams integration along with oil movements system and Inter Refinery Transfer Systems.

Experience in Natural Gas compression (product movement) & storage.

Plan and carry out the test runs to assess the plant performance and give recommendations for improvement based on detailed study.

Use of simulation software’s like PROMAX, HYSYS, ASPENPLUS, HTRI, EDR, PRO-II, KBC petrosim etc.

Hydraulic studies for piping & pump .

Identify and propose PIOs (Profit Improvement Opportunities) /EnCon (Energy Conservation) schemes with synergies to reduce overall cost. Successfully completed EnCon project of installing New MP Steam generator/Power recovery turbine in Diesel Hydrotreater unit by Pinch Technology Aspen-Energy Analyzer, HYSYS.

Review and update key process documents like PFD, P&IDs, and Cause & Effect etc.

Troubleshooting & optimization study in gas H2S treatment /amine units.

Participates in the establishment and updating of process engineering standards, development of design philosophies. Maintains current knowledge of international standards, DEPs and Saudi Aramco Engineering Standards (SAES), Saudi Aramco Engineering Procedures (SAEP).

Monitoring of chemical consumption like Corrosion Inhibitors and Scale inhibitors etc. Coordinate with P&CSD, OSPAS, other facilities, Lab for regular plant related jobs.

Participates in identification, evaluation and validation of Plant Modification requests.

Scheme preparation, cost-benefit analysis for revamp/retrofitting projects

Evaluate advanced technologies and best practices and implementation.

Prepare or review Procedures and Operation Instruction Manuals.

Involvement in Solomon Benchmarking study.

Process safety : Active member of HAZOP,RCA,MOC, Plant Incident Investigation MOC,PHA,SIL & PSSR .

Project Support for New DHT Project & CCR/Reformer

Conducting conceptual study to develop process during FEED along with Facility planning group. Also evaluate process selection studies by other tech groups.

Provide feedback on contractor TQs (Technical Queries)

Develop or Support heat and material balance, PFD, PID, Cause and Effect, UFD, hydraulic calculations, equipment sizing and Simulation.

#3

RELIANCE INDUSTRIES LTMITED

Designation

: CTS ENGINEER (PROCESS ENGINEER)

Organization

: RELIANCE INDUSTRIES LTMITED

Duration

: July 2007 to Dec 2014

Areas of Experience

: Refinery process and operations (Hydrotreater, Paraxylene & polypropylene)

Environment

: Central Technical Services

KEY RESPONSIBILITIES

Process Engineering :

Monitoring of plant parameters on daily basis to identify the various optimization opportunities and unit constraints. Also Study and trouble-shoot the plant issues.

Plan and carry out the test runs to assess the plant performance and give recommendations for improvement based on detailed study

Scheme preparation, cost-benefit analysis for revamp/retrofitting projects

Sound knowledge of process plant design.

Active member of plant PHA, HAZOP, SIL, E& PSSR team.

Experienced in hydraulic calculations, equipment sizing and Simulation.

Review/updating of PFDs/ P&IDs/Datasheets

Exchangers rating & simulation using HTRI

Hydraulic checks of column internals (Trays/Packings) using vendor software’s like KGTOWER, SULCOL

Carrying out inspection of vessels, internals, heat exchangers, furnaces during planned turnarounds of the units.

Carry our RCA (Root cause Analysis) for equipment/instrument malfunctions and unit upsets

Responsible for concept and process development during the FEED, detail design, construction and commissioning phases of the projects with EPIC contractors.

Develop DBSP for the Revamp with Facility planning Engineer.

Debottlenecking of Distillate & Vacuum Gas oil Hydrotreaters/Unifining ULSD( ultralow Sulphur Diesel) units (from 230 MBD to 300MBD.Done all hydraulic calculations (detailed line sizing, control valve and pump hydraulic calculations) and heat and material balance development using simulation software like Aspen Technology (Aspen Plus, Hysys), PRO/II KBC Petrosim, HTRI & Promax.

Done all PSV adequacy checks at higher capacity including revised relief load calculations for all PSVs (Partial power failure, 2 phase HEM method and other scenario) using Dynamic Simulation for Distillate Vacuum gas oil Hydrotreaters/Unifining unit.

Heat integration study using KBC pinch technology software.

Optimization of Distillate & Vacuum Gas oil Hydrotreaters/Unifining stripper operation to ensure overhead temperature is always 20 ºC above dew point temperature thereby protecting overhead circuit from NH4HS corrosion and Medium pressure steam saving

Technical support in precommissioning of Paraxylene & polypropylene project.

Looking after all operations in UNIPOL(Union Carbide and Shell's widely acclaimed SHAC catalyst system. )GAS PHASE REACTION AREA, Vent gas recovery area, Propylene purification area, H2/N2 Purification, High pressure Compression for H2 and N2 and Handling of Pyrophoric TEAL in POLYPROPYLENE-UNIPOL process. RIL already has two operating lines of PP with a total capacity of 400,000 MTA at DTA and another two lines with a combined capacity of 600,000 MTA at SEZJamnagar. Reliance’s plants employ Spheripol and Adipol technologies from Basell and Unipol Process of Dow Chemicals for manufacturing different grades of Repol, which are exported to more than 30 countries. Products manufactured include homopolymer, random copolymer and impact copolymer.

Equipment handled: Product Discharge System, Cycle Gas centrifugal Compressor (Magnetic Bearing), TEAL Isotainer / Cylinder, Vent Gas recovery reciprocating compressor, Sundyne pumps (C3 Charge pump), ZSK-350/300/240 Extruders With or Without Melt pump, etc. Also having work knowledge of PELLETING / EXTRUDER area with FOXBORO DCS system.

Involved in Project reviews, process engineering, Pre-commissioning and commissioning activities of for 1.8 MTPA PARAXYLENE plant (BP Crystallization technology).

Note: Total PX capacity is 4.3 MMTPA ( DTA/SEZ/ patalganga) and Benzene capacity is 1.4 MMTPA. This takes our combined Xylenes and Benzene production capacity to 5.7 MMTPA.

Preparation & Checking of PFD, P&ID.

Material & Energy Balance calculations.

Deep involvement in technology transfer and better co-ordination with R & D and Pilot/ Production.

Energy calculation and preparation of detail mass balance, manufacturing cost.

Utility calculation.

Line size & Pressure drop calculation.

Utility Equipment’s & its piping & fitting, Electrical, Instrumentation, Civil & construction material.

DCS knowledge.

Preparation of Basic engineering and dealing with Basic/ detail engineering Consultant, Contractors.

Coordination with Project/ Maintenance, Civil, Safety & Production department

Knowledge of different type of vacuum systems / Dryers / Distillation columns

Equipment Sizing, Specification, Project estimation

Checking Equipment Fabrication Drawing, Equipment Layout

Knowledge of Auto CAD.

Have good experience of successfully handling turnkey projects from project conceptualization, planning, designing, budgeting & execution.

Sound knowledge in project design (Equipment & Layout).

Have a good understanding of pressure reactions, kinetic processes and such other parameters for chemical plant design. Involved in complete engineering management throughout the lifecycle of the project.

ABSTRACT:

M/s. RELIANCE INDUSTRIES LTMITED group is the largest private sector organization in INDIA. The RELIANCE group fortune 500 firm of INDIA in OIL & GAS has setup of fully integrated petrochemical & Refinery complex, which is also the world’s largest grass root refinery with design capacity of 660 KBPSD at JAMNAGAR in state of Gujarat, INDIA. Four trains of Crude complex each designed to process 330 KBPSD of Crude oil. RELIANCE JAMNAGAR COMLEX is ISO 9001:2001, ISO 14001:2000, OSHAS18001 certified company & high standards in Health, Safety and Environment.

#4

HINDALCO LTD, (ADITYA BIRLA GROUP)

Designation

: Process Engineer (Water Treatment)

Organization

: HINDALCO LTD, (ADITYA BIRLA GROUP)

Duration

: Jun 2006 to July 2007

Areas of Experience

: Trouble-shooting/de-bottlenecking/Basis & detailed engineering for new and revamp

projects, Commissioning support

Environment

: Operations & Technical Support

Key Responsibilities

Owe the process of production ensuring compliance to all system and HSF .

De-bottlenecking in Project work and process improvement

Drive cost reduction through efficiency and productivity improvement.

Lead the Quality initiatives, including ISO certification and TQM, to deliver best in class performance from the site team.

Convert monthly production plan into weekly/daily plan, schedule the same and translate the same into optimized efficient supply process to meet the service objectives.

Coordinating with HODs/ External agencies in case of any emergency.

Coordinating with Engineering and service department in case of Breakdown and Utility problems.

Personal Detail

Present Address:

Manas Behera, House-3460, Saudi Aramco Camp,

Ras Tanura – 31311, Saudi Arabia.

Permanent Address:

602, Somnath Apartment

Dist. – Morbi, Gujarat State, INDIA.

Personal Data:

D.O. Birth : 10.10.1982

Passport :M0588265

Sex : Male

Nationality : Indian

Marital Status: Married

Languages Known: English, Hindi & Arabic

Academics:

Pursued Bachelor in Technology in Chemical Engineering in GIET Gunupur, Biju-Patnaik University of Technology Orissa, India during 2002-2006 and secured an aggregate of 70.2%.

Contact this candidate