Power Plant Engineer

A seasoned professional with ** years of experience in Production (Auto safety Glass and

PVC Encapsulation process), Maintenance (Robotics, Instrumentation, Automation, Pneumatic & Compressor) Project Management, Low cost automation, Power Generation, Utilities and Material Handling equipment. Exposure of working on various tools like TPM, APQP, PPAP, PFMEA, SPC & Kaizen concepts & methodologies of Total Quality Management (TQM) to achieve zero defect

& profitability of company.

Spearheaded the implementation of IATF/ TS : 16949 / ISO 14001 / ISO50001. Established & implemented QRQC (Quick Response Quality Control) & Red Bin Analysis in line with customer’s requirements & and achieving the target. Resourceful in managing & leading teams for running successful production operations for achieving manufacturing excellence in coordination with stakeholders, suppliers & customers.

Accomplished, ambitious & dedicated professional with expertise in providing counselling, training / development, instruction & consulting. An enterprising leader with excellent communication, analytical, problem solving & man management skills.

Study and mapping of one module to implement Industry 4.0. Expertise to calculate Operator Efficiency and Occupancy to optimize Operating cost of process,

B Tech. (Electrical Engineering)

Rajasthan Vidyapeeth University, Udaipur

Diploma ( Electrical Engineering)

Govt. UP Technical Education Board

Training on Process excellence by MSIL in 2019.

Completed the journey of TPM Excellence award in 2007 Training on TQM Journey and passed excellence award in 2007. Training on Effective Personal Productivity on 2006 by Leader Management International INC. Waco, Texas US.

Training on Six Sigma (Green Belt) at Maruti training center (Gurugram) in 2005. To be associated with a

progressive organization that

gives scope to update my

practical knowledge and skills

in accordance with latest trends

and be part of the team that

dynamically works towards

growth of the organization and

gain satisfaction thereof.

- Quality Assurance

- Production Operation

- Process Engineering

- Process Improvements

- Total Productive

Maintenance

- Cost Control & Optimization

- Manufacturing Operations

- Budgeting & Cost Control

- Electrical & instrumentation

- Cross-functional

Coordination

- Team Building & Leadership

Communicator

Job Objective

Key skill Areas

Behavioral Traits

Trainings & achievements

Arun Kumar Bhatt

Industry Preference: Automotive/FMCG/Pharma

adhf9u@r.postjobfree.com

+91-702*******/ +91-701*******

Profile Summary

Academic Details

Seeking assignments as Engineering Head in Operations & Maintenance / Project Management with an organization of high reputed company Training on Electrical Design of Switchgear Assembly in 2003 at L & T Switchgear Training Centre Pune.

Training in Operation & Maintenance on Glass Tempering process at Indonesia in 2002. Training on Engine Rebuild Course of 1MW Cummins Diesel engine in 1994 at Pune. Training on General Maintenance of 1MW Cummins Diesel engine in 1992 at Pune. Training on Glass production equipment in 1992 at Kawasaki Japan. Training on Advanced PLC programming in 1992 at Siemens Ltd, Mumbai. Training on various system audits as safety, quality, energy conservation etc. Training on various Safety techniques like BBS, Lockout-Tagout etc. Collaborator

Innovator

Analytical

Asahi India Glass Ltd. (AIS) is India's leading integrated glass solutions company and a dominant player in the automotive and architectural glass segments. It commands over 70% market share in the Indian passenger car glass market. AIS was established in 1984 as a Joint Venture agreement between the Labroo family, Asahi Glass Co. Ltd. (AGC Inc.) Japan, and Maruti Suzuki India Ltd. In the Indian passenger car glass segment.

Company Vision is SEE MORE in comfort, safety and security and Mission is JIKKO (Execution for excellence) Since April’1987 : Asahi India Glass Limited, Bawal Current Designation – Department Head Production (2017- 2020) Role & Responsibilities :

To prepare mid-term and annual production budget for yields, power consumption, production spares & consumables, overheads, Manpower and capital & improvement expenditure. To coordinate with various departments & cross-functional team members for ensuring accomplishment of daily & monthly production targets

To prepare the Department Annual Safety plan.

To review & implement all the activities related to the Annual Safety Plan and to conduct weekly audits for safety findings. To review the process enhancement projects in order to ensure the Quality improvement of product as per customer specific requirement and also achieve the desired level of productivity. To monitor the PPC plan and take necessary actions in order to adhere to the set production targets. To analyze & monitor the customer PPM by controlling the rejection trends and understanding the customer-specific quality requirements & take the necessary countermeasures, if required. To stimulate and ensure the precipitation of various quality improvement plans for employees to increase the level of quality. To review the compliance to TS 16949/ ISO 14001/TQM/TPM systems. To undertake training initiatives in order to develop the competency level of team members. Implementation of Performance Management & Deployment Management system. Work on succession planning of the workforce, shift management activities, appraising the member’s performance & providing feedback.

To promote & guide on PDCA and Deep Analysis Study. To review & conduct Task group activity to reduce cost of R & M and improve operator man power efficiency & occupancy. To monitor and review manpower productivity square meter produces/person/month Previously worked as Department Head – Electrical Maintenance (2009-2017) Lead preventive maintenance as a Pillar Chairman and was responsible to upkeep different type of equipment like Robots, Electric Furnaces, CNC Milling Machine, Encapsulation Machines, Blowers, CNC machines, NC Controllers, HT Substations, Transformers, 250Kvar UPS, Capacitor Banks, Pumps, Diesel & Battery-Operated Forklifts, etc. Role & Responsibilities :

To prepare annual & monthly electrical budget considering the following like R&M cost of plant & material handling, utility energy consumption, overheads, improvement & capital expenditure, break down target, periodical maintenance target, machine wise energy benchmark target, Forklift diesel consumption, target of LPG consumption & review of manpower (Regular & Contractual).

Apr’06 –

Feb’10

Mar’10 –

Mar’14

Since

Mar’14

Organizational Experience

About company

To plan & implement the preventive, predictive & systematic maintenance schedules for improving the overall reliability and safety of plant and personnel.

To review analyses machine wise, component-wise, (MTBF), and (MTTR) To provide support to autonomous maintenance by providing necessary technical inputs and training to the line operators. To review the continuous improvement plans & study to find out the alternate sources of obsolete spares. To conduct section-wise weekly audit to find out the gaps & improvement scope. To conduct a review of the operation and maintenance plan & procedure. Controlling of Department Quality system as TS1694, ISO14001, OSHIS, TQM, TPM & Inspection of Electrical equipment by Government Inspector.

To study & make plans to find out the area for cost reduction & review of inventory norms to minimize the inventory cost. To review and propose improvement initiatives to enhance the available time of machine and reduction in cycle time. To assist staff in generating more Low-cost automation, Kaizen for safety, Quality & Productivity, etc. To check the feasibility study of new projects.

To undertake training initiatives in order to develop the competency levels for self and team members of the department. Nov’1986 – Mar’1987: Home Applience India

Designation:Trainee Assistant Engineer

Worked for 5 months as Trainee Assistant Engineer in Maintenance having exposure on PLC’s, trouble shooting of Cable manufacturing machines, etc. Hands on experience in Drives-ABB, Allen-Bradley, Siemens, Various types of AC & DC motors, 11KV Switch Yard, 1 MW Power Plant Having Diesel Engine, LT Panels, Compressors, EOT Cranes, Breakers-ACB and OCB’s etc. Date of Birth: 01-06-1967

Contact No: +91-702*******/ +91-701*******

Marital Status- Married

Address- Omaxe Panorama City-01

Flat: - B-403, Block – Lotus A

Bhiwadi (Rajasthan)

Pin code - 301019

Personal Details

Contact this candidate