Malay Gupta

Mob: +91-727******* / 700-***-****; Mail: adheot@r.postjobfree.com

LinkedIn - https://www.linkedin.com/in/malay23/

RESUME SUMMARY:

Dynamic, pro-active and results-oriented Quality Professional & ISO 9001:2015 Internal Auditor with 3.5 Years’ experience, polished in developing quality improvement plans and monitoring performance to cultivate adherence to company standards. Focused and driven with an aptitude for process improvement with strong experience in Tier-1 & OEM organizations, with a track record devising, evaluating, and implementing continuous process improvements to minimize rejection and reduce costs while maximizing quality and yield.

PROFESSIONAL EXPERIENCE:

SENIOR ENGINEER – QUALITY January,2020 – Till Present

SANGHVI FORGING & ENGINEERING LIMITED

Vadodara, Gujarat

Responsibilities:

Improve and sustain Quality Systems in line with ISO 9001:2015, ISO 14001, ISO 45001 and IATF 16949

Analysis of OEM Customer complaints with RCA in 8D Methodology and monitoring & improvement analysis

Monitor the performance of the plant in terms of Rejection-Rework PPM & evolve action plan for improvements with DMAIC approach

Performing SPC, MSA, Gauge R&R for continuous product and process improvements

Preparing & reviewing Control Plan, PQCS, PPAP, PFD, PFMEA, SOP and Work Instructions.

Control & Monitoring Inspection Activities starting from Incoming Quality, In-process, Final to Pre- Dispatch Inspections

Monitor the Documentation & Implementation of Standard Quality systems and procedures

Monitoring the effectiveness of the quality system by conducting Internal Audits as per ISO 9001:2015

Control & monitoring of NCR and with action plans from departments within TAT time

Planning of calibration of Measuring Instruments and Testing Equipment

Preparing Quality Assurance Planning (QAP), ITP, Order Review

Leading a team of 7 members, including Engineers & Trainee Engineers

Planning, conducting & witnessing of Third Party Inspections (TPI)

Implement and adherence of SAP - QM module and monitoring SAP activities

Monitoring Supplier Quality and communicate for smooth manufacturing process

Preparing & submitting MIS of Quality Department on a monthly basis

Implementing various counter-measures with focus on Lean Manufacturing to reduce COPQ and improving process optimizations

Achieving Targets as Per MBO and preparing monthly MIS with fulfilling all KRAs

Monthly budget preparation to reduce manpower and consumption costs

ASSISTANT ENGINEER – QUALITY Dec 2018 – Jan, 2020

AUTOFIT PRIVATE LIMITED (HERO MOTOCORP GROUP COMPANY)

Halol, Gujarat

Responsibilities:

Analyzing customer complaints, quality concerns for OEM’S ensuring complete process quality control & continuous improvement in process capabilities

Implementing Poke-Yoke & Kaizen with major focus on OEE and COPQ

Supervising Associates for Incoming, In-process and Final stage inspection process

Experience with using and analyzing SPC, fish bone analysis, cost-effectiveness analysis, PPAP, Control Plans, Rework & Rejection Analysis, 7 QC Tools and MSA.

Managing product development and documentation activities of BS-VI Project and NPD

Monitoring manufacturing and assembly process on regular interval and attend problem in floor shop

Line balancing & layout improvement and modifications of process affecting parameters

Perform 5S in area of work and train and assist wherever required

Team Sub-leader in Quality Circle and leading team as per QCFI

Experience in working as per ISO 9001: 2015 and IATF 16949 Standards.

ENGINEER – QA/QC June, 2018– Dec, 2018

GET – QUALITY July, 2017 – June, 2018

VINEY CORPORATION LIMITED

Gurgaon, Haryana

Responsibilities:

Preparing quality reports on daily basis and report to Senior Engineer

Maintaining documents as per standards and with adherence to IATF-16949

Products and assembly inspection as per quality plan drawing & specifications

Taking part during NPD and trial of new part and effects of process parameters

Preparing inspection reports, layout report and taking corrective action and preventive action for internal & external quality problems

Carrying out 7 QC Tools, 5 WHY, 8D analysis and CAPA activities for continuous improvement

Customer quality problem analysis with countermeasures

Assisting MR during the audit of ISO, TUV & International Customer Visits.

Core Skills:

Software – SAP - QM, MS Word, MS Outlook, MS Power-point, MS Excel

Certifications – ISO 9001:2015 Quality Management System Internal Auditor (TUV INDIA)

Process Knowledge – Heavy Forging, Casting, Machining Process, Fabrication, Welding, Injection Molding, Press Shop, Mechanical Assembly line, Seat Manufacturing, Wiring Harness.

Testing & Instruments - PMI Machine, Hardness Tester, LP test, MPI testing, Surface Roughness Tester, DFT meter, Profile Projector, UTM, Millipore Testing, Impact test, Rockwell hardness test, Vernier caliper, Micrometer, Snap gauges, Thread gauges, Height gauges, Bore gauge, Linear Height Gauge, Roundness Tester, Bevel Protractor and other Lab Instruments.

Quality Documents – PFMEA, Control Plan, PQCS,APQP PPAP, PFD, SOP, QAP, Work Instructions, Quality Alert

Quality Inspection Activities – Incoming Quality, In-process Quality, Final Quality, PDI & Supplier Quality

Process & Product Validations – SPC, MSA, Gauge R&R, Control Chart, 7 QC Tools

Strong experience in solving Customer Complaints with Root Cause Analysis (RCA) in 8D methodology along with process improvement & corrections,.

Experienced in Machined products, General Assembly and Layout Inspections.

Experienced in ASTM, ASME, ANSI, IATF 16949 and ISO 9001

Experienced in different grades of steels (Carbon steel, Stainless Steel, Alloy and Sheet metal).

Professional Qualifications:

B. TECH : Mechanical Engineering, CGPA – 9.08, (84 %)

West Bengal University of Technology (MAKAUT), June 2017

I.S.C (12TH) : Science, Percentage - 83%,

Council for the Indian School Certificate Examinations (CISCE), March 2012

I.C.S.E (10TH) : Science, Percentage - 83%,

Council for the Indian School Certificate Examinations (CISCE), March 2010

Engineering Trainings:

Garden Reach Shipbuilders & Engineers Limited (GRSE), Kolkata (June, 2015)

Indian Oil Corporation Limited (IOCL), Haldia (January, 2016)

Premium Transmissions Limited, Kolkata (June, 2016)

Engineering Projects:

Design And Analysis of Aluminum Alloy to Replace Carbon Steel Connecting Rod – Modeling and analysis of connecting rod. In this project, Steel connecting rod is replaced by Aluminum Boron Silicide. A 2D drawing is drafted from the calculations. A parametric model of the connecting rod is modeled using CATIA V5 software. The analysis is carried out by using ANSYS 16.0 software. The life for Aluminum Boron Silicide is found better in comparison to steel.

Pico Hydroelectric Power Generation - Designed model which is developed for the sake of providing electricity in college premise during load shedding. Analysis and modeling were done for the turbine, gears and pumps along with constructing pipelines and it’s bending effect on the efficiency.

Pipeline Buckling Analysis Using FEM, ANSYS 16.0– It’s based on Design and analysis on Lateral Buckling / Upheaval Buckling of Pipe Lines using Finite Element Analysis with the help of CAE Software.

Certifications:

U.S. English Proofreading Skills Test (AP Style) -Issuing Organization BAYT

Software Development Trainee - Issuing Organization Aspiring Minds

Data Processing Specialist - Issuing Organization Aspiring Minds

Business Analyst - Issuing Organization Aspiring Minds

Memberships:

Member of International Association of Engineers (IAENG)

Member of The Royal Statistical Society (RSS)

Achievements:

Collaborated with HERO MOTOCORPORATION in the development of BS-VI Project.

Reduced Plant Rework-Rejections to 4% to 0.50%

Reduced customer complaints by 95%

Supervised team of 8 staff members.

Secured 2nd Highest Grade in College

Personal Details:

Date of Birth: 23rd December,1993

Gender: Male

Marital Status: Single

Nationality: Indian

Languages Known: English, Hindi and Bengali

Permanent Address: Kolkata, West Bengal

Present Address: Vadodara, Gujarat

Passport Number: P6756067

DATE – 24-10-2020

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