Info
Address
No: ***, Rajaji Street,
Vasantham Nagar,
Avadi, Chennai-71
adhbk9@r.postjobfree.com
Mobile
Place of birth
KanyaKumari, Tamilnadu
Nationality
Indian
Skills
Problem Solving
Leadership
Planning and
organizing
Team Work
Decision making
Reports writing
MS office tools
Languages
English
Tamil
B.Saravanan
QA Manager – WABCO INDIA LTD
Profile
Experienced Quality Assurance Manager in Automotive Industry with fourteen years’ experience in establishing in-house quality standards and procedures. Ensuring customer requirements are accurately executed and monitoring manufacturing processes. Desire a position where I can leverage on my technical skills and be a part of team that works in latest technologies.
Key Achievements
Achieved single digit customer PPM at BMW and continuous 0 PPM for 8 months at VOLVO .
Made the BMW score card to GREEN rating from Yellow rating.
Reduced in-house rejection form 2.3 % to 0.9 % in aircompressor product used for commercial vehicle application .
Task force Leader to improve productivity in an custoemer critcal situation.
SSGB Certified through improvement project.
Flawless launch of new projects, Variant projects in production.
Define and implemented the ZERO PPM strategy across product lines. Employment History
Quality Manager, WABCO INDIA LTD
Dec 2012 to Present Mahindra City, Chennai
Driving ZERO PPM environments through basics improvement, training and continuous improvement actions across the manufacturing process and systems. Periodical training to technicians and operators through defect Catalogue, Product functions and customer interface diagrams.
Achieve Zero customer PPM and eliminate assembly defects.
Leader for the QR6S approach to all claims and in-house non conformity.
Daily tracking and Review of 8D status and on-time response to customers.
Daily DRM review with team for communication and analysis of non conformity.
Lead the GEMBA review of product and process deviations.
Risk based thinking and decision making on process and product non conformities.
Driving improvements through FMEA review and GEMBA audits.
Conduct process audits and ensure on-time closure of actions.
Plan and execute training needs.
Monthly PDCA with team and to functional head for improvement actions.
Lead customer audits and other system audits.
End to End responsibility from supplier to customer
Early involvement in new projects.
Change management coordinator for 4M change control. Hobbies
Gardening, Cooking
Passport
No: G 3277626
QA Senior ENGINEER –DELPHI TVS DIESEL SYSTEM LTD
Jun 2008–Dec2012 Oragadam, Chennai
Customer complaint actions and 8D preparation.
Daily rejection reviews and action plan implementation
Handle the quality concerns at customer end
Verification of SPC and monitoring of process capability
Conducting process & product audits as per plan.
Preparation and updating operation standard, work instruction
Customer complaint handling & 8D submission with action plans
Quality facility planning for new projects
Preparation of samples and reports for products, process validation
Gauge planning for new products.
Conducting MSA study for measurement equipments
PFD, PCP, PFMEA Preparation for new products
Cleanliness procedure preparation and work instruction preparation.
Machine qualification and initial process capability study.
PPAP document preparation.
TS 16949 documentation.
Poka-yoke Planning & Validation.
Measurement Instruments Handled, CMM, SURFCOM and ROUNDCOM QUALITY ENGINEER, I M GEARS PVT LTD
June2006–June2008 Medavakkam, Chennai
Daily First piece and sampling inspection as per control plan.
Daily Poka –yoke verification with masters
Updating all check sheets in the PDCA review board.
Daily rejection analysis and taking action for elimination
Dock audit for FG clearance.
Customer end visit for 8D report updating.
Customer – 5Star audit document works
Daily check of gauge calibration status.
Training Undergone
FMEA Training Program at QCFI Chennai.
TS16949 Internal auditor at inter plant.
Training on SPC & MSA at inter plant
Six sigma GB trained and certified
PSB –Trained as Product safety representative.
Education
Anna University, Bachelor of Engineering in
Mechanical – 80%
June2001–June2005 Kanyakumari, Tamil Nadu
In Plant training
Marine Diesel Engines and Auxiliaries including Associated Mechanical and Electrical System at CIFNET Cochin
Extra-curricular activities
Participant in YRC activates.
Executive Member in Mechanical Engineering Association.