Resume

Stamping Manager

Location:

Vadodara, Gujarat, India

Posted:

October 25, 2020

Contact this candidate

Resume:

Curriculum Vitae

MR.PATRICK S.INGLE

E-MAIL- adhadi@r.postjobfree.com,

Contact No – +91-846******* (M)

CAREER OBJECTIVE

Manufacturing engineering, Tool Design & training, Working with precision industries for more than 11 years in Low & Medium Voltage Switchgear manufacturing fields, Career path includes Tool design, Project leader, Process engineer, Engineering manager & Technical advisor.

Goal is to be an active member of aggressive, domestic & international, Product development/ manufacturing team.

TECHNICAL QUALIFICATION

EDUCATIONAL QUALIFICATION

PERSONAL SKILLS

AREAS OF EXPERTISE INCLUDE

Work Experience :-

Job Responsibilities

Achievements

Job Responsibilities

Extra Responsibility

TOOLING

KNOWLEDGE

EXAMINATION PASSED

INSTITUTE /UNIVERSITY

% OF MARKS

YEAR OF PASSING

Post Graduate diploma in tool design and cad-cam

INDO-GERMAN TOOL ROOM (AURANGABAD) (AN ISO 9001-2000 ORG.)

75%

31 Dec 2007

BATCHLOR OF

MECHANICAL ENGG.

AMRAVATI UNIVERSITY

Final Year degree

61 %

(Aggregate 55%)

SUMMER 2004

EXAMINATION PASSED

BOARD /UNIVERSITY

YEAR OF PASSING

%OF MARKS

CLASS OBTAINED

H.S.C.

AMRAVATI

1998

56.83%

S.S.C

AMRAVATI

1996

45.20%

An effective communicator & team leader with skills in troubleshooting, team building capacity & ability in planning & managing resources.

Competence, Inspirational, leadership & analytical character.

Interested in CAD/CAM/PRODUCTION/Q.A./Q.C./Tool Room

Hard work.

Design Engineering, ~ Support in Product Development, ~ Manufacturing, ~ Process Improvements ~ Project Management ~ Production Engineering ~ R&D / New Product Development ~ Feasibility Study ~ Specialist in Precision Progressive Tooling Designing & Manufacturing, Development & counter actions ~ Quality Assurance ~ Process Excellence ~ Vendor Development ~ Technology Transfer ~ People Management ~ Tool Room

Company – M/s Elmex Controls Pvt Ltd (Elmex Electric Pvt Ltd)

Elmex is pioneer in the field of manufacturer of terminal blocks ( DIN Rail Mounted connectors), Auxiliary switches, solar connectors panel & Current transformer for the switchgear industry.

www.elmex.net

Role – Manager – Design & Productivity improvement.

Work Experience -From September 2019 To Till Date.

- Engineering Manager for Press Tool Design Department,

- Facilitating precision progressive tool design to meet higher productivity

requirements for productivity improvement,

-Team Member in Process development/Tooling Development for Terminal Blocks/ Auxiliary switches makers like Lucy, Tyco Electronics, ABB, BHEL, Schneider Electric and GE.

-Design & Development of Progressive tool, Press Tool, Stage tool.

- Vendors development, Cost reduction, Rate contract,

Company – M/s Elmex Controls Pvt Ltd (Elmex Electric Pvt Ltd)

Elmex is pioneer in the field of manufacturer of terminal blocks ( DIN Rail Mounted connectors), Auxiliary switches, solar connectors panel & Current transformer for the switchgear industry.

www.elmex.net

Role – Assistant Manager – Tool design

Work Experience -From June 2018 To August 2019

Design & Development of Press Tool :-

Progressive Tool Design, Stage tool Design &YSM Blanking tool Design & its Design Reviews with cross functional teams for switchgear & solar connectors metal part.

Design Progressive Tool, Stage Tooling (Cutting & Bending Tool) to meet manufacturing requirements,

Repair & Refurbishment of existing tooling,

Preventive maintenance of running toolings.

Recruitment, Staff training & development,

Ensuring that all tooling is available to meet manufacturing demands,

Conducting Tool trails, Sample confirmation & submission.

Fault finding in case of tooling failures,

Tool design checking of juniors,

Managing 12 numbers of tooling team die makers (4), Press shop members(4), tool room supervisors(1), QC in-charge(1), machining in-charge VMC(1), Wire cut(1).

Managing suppliers for specialized processes within tool making.

Analyze non conformities & customer complaints and solve problems using by route cause analysis tools

Responsible to ensure continuous development of process by PDCA and Kaizen activities.

Responsible for developing the vendors for doing CNC machining for parts & ensure parts reach on time.

Preparation of RFQ & its cost comparisons.

Vendor evaluation based on QCD circle analysis.

Cost reduction activities.

Company – M/s Elmex Controls Pvt Ltd (Elmex Electric Pvt Ltd)

Elmex is pioneer in the field of manufacturer of terminal blocks ( DIN Rail Mounted connectors), Auxiliary switches, solar connectors panel & Current transformer for the switchgear industry.

www.elmex.net

Role – Sr Design Engineer – Press Tool / Project Leader

Work Experience -From June 2016 To May 2018(2 Years)

A)Knowledge of various material used in press tool design,

Knowledge of tool construction of various types of pres tool like blanking tool, bending stage tool, parting tools, progressive tools for brass, Copper, Pb, bronze, CRCA for switchgears metal parts ex. current bar, contacts, shorting link,connecting link of Sheet metal part of Terminal block & Current Transformer.

In depth Knowledge of process of sheet metal design,feasibility of product manufacturing,

B)Individually Press Tool Designing of Blanking Tool, stage bending Tool, Progressive tool With Use of 3d CAD Software “Solid Edge ST8 for 3D tool designing, 2D tool design drafting of tool parts for manufacturing purpose in 1st Angle projection method AS per ISO, AutoCAD 2D.

C)Prepare 2D Drafting drawing,

D)Making Cutting & Bending block Layout, Preparation of wire cut dwg data.

D) Calculations of forces for selection of suitable press machine,

E) basic ERP (Enterprise Resource Planning) knowledge

F) ECR (Engineering change request document) implementation

G) Preparation of material specification inspection sheet (MSI) for new RM code in ERP,

H) Preparation of process documents like SOP (standard operation procedure),BOM (Bill of material), STD Part List

I) Tool Design Reviews with cross functional teams

J) Preparation of Multi Forming machine Specification

K) Process improvement with help of lean tools like fishbone diagram, route cause analysis and CAPA (Corrective action and Preventive action)

L) Giving training to new trainees, trail problem solving, press operation & increase the skill level,

Giving training to die makers regarding new progressive tool concept & construction, manufacturing process & in maintenance of tool.

M) Support in tool design to tool designer to implement all practical experiences at design stage only,

N) Ability to resolve product, Process related problems, Customer complaints,

O) MS Clamp metal part effective torque achievement analysis knowledge,

O) Making work instructions & Process flow chart for standardize process ex. Manufacturing process, assembly process, PPC for tool development

P) Developing and train vendors for meeting raw materials requirements, CAD design requirements & upgrade them as per requirement,

Q) 3D data preparation for vendor for machining

R) Maintaining 5S concept for general housekeeping & discipline,

S) Kiezen, Poke-yoke, Six Sigma project support for running tools,

T) GD & T knowledge, Six-Sigma knowledge.

1)Successfully change over done from stage tool production to Progressive stamping tool production by increasing productivity volume per month.

2)Successfully implemented Design standards in In-house tool room.

3)Successfully implemented the STD Elements (MISUMI, Punch )

4)Successfully implemented procedure of post process reports such as steel parts QC reports, New Heat treatment process.

5)Successfully implanted Manufacturing Tolerance Table on production drawings.

6)Successfully modified 30T, 40Ton power press machines Bolster scrap hole to run all sizes progressive toolings.

7)To avoid Air pressure drop, successfully implemented safety Switch for air pressure remain same & its co-relation with SEW Power Press 30T, 40T&Pneumatic Feeder.

8)Reduced production lead time from 15 days to 4 days and other overheads by implementing progressive tooling for production of 1,00,000 no’s metal parts production minimum.

9)Installed New High Speed stamping press machine HS1P 45 (H-Frame).

10)Press specifications preparation by considering capacity increase of press shop&productivity improvement as per requirements.

11)Tool Room Process planning sheet implemented to optimization of lead time for developing tool.

Company - M/S Anchor Electricals Pvt. Ltd. is involved in manufacturing Electrical low voltage switchgear wiring devices division.

Role - Executive Engineer - Press Tool designer

Work Experience -From April 2009 To May 2016 ( 7.2 Years Exp)

(Joined as Jr. Engineer and Left company as Executive Engineer)

Company - ANCHOR ELECTRICALS PVT LTD.

(Group of Panasonic Electric Works, Japan)

MOTIWADA, VAPI, DIST-VALSAD.GUJRAT,INDIA

www.anchor-world.com

Designing Of Press tool (Stamping Tools / die design for sheet metal) for switch part from brass,copper, pb, bronz,aluminium,Thickness-0.50 to 1.2 mm for wiring devices.[Press Tool – Bending Tool, Progressive tool, Blanking Tool]With Use of Software “ Top Solid design & Progress for designing in 3rd Angle Projections Method, AutoCAD 2010 (2D)“

A)3D model making for making Strip layout for new tool design and development.In case new Design, DFM preparation,Design the press tools, according to the inputs, CTD (Concept Tool design) check list

B)Participate in the design review with cross functional teams.

C)Change the design according to the inputs from cross functional team & customer

D)Release the Drawings & Cad data to the relevant functions after completion of design,Preparing Routing Track sheet and Process sheet and Control plan with co-ordination with Tool Room department.

E)Documentation for every Design Project.

F)Work experience on Manufacturing processes & Productionization of precision sheet metal press parts

G)Prototype / Pattern inspection after trails.

H)Attend tool trials; Make the corrective action after trial.

I) Modification of running tools, maintenance of tools.

J) Follow the new tool design mfg. schedule with internal & external supplier.

K) Procurement/costing calculations for the new tool design & development.

L) To introduce and develop the new supplier for the making progressive tools. Take follow up for the new tools from suppliers

M) Manufacturing and maintenance of press Tools,

N) Tool Room Co-ordination, support to production department for making inventory part list for standards part & steel parts.

O) Document and implement SOPs for each operation, checklist preparation for SOP’s, standardization.

P) Using 5 Why technique, Fish bones/Ishikawa technique, CMR (Counter Measure Report) sheet for finding roots cause of problem.

Q) Responsible for Set Up reduction and Tooling improvement on m/c.

R) In process QC measure to reduce rejections in running production by considering Cp/Cpk technique before taking production..

S) Implementation of CR (cost reduction) activity & CB activity, Product improvement.

T)5S knowledge, safety knowledge,POKA-YOK knowledge,7 QC TOOLS knowledge, PDCA cycle knowledge, CAPA Knowledge, Value stream mapping knowledge, problem solving technique.JIS standard understands,

U) Knowledge of Measuring instruments Microscope(Mututoyo),Digital Microscope, Digital Vernier Caliper,

V) Domain knowledge of high speed presses i.e. ISIS Press (40, 60, 80 Ton), Hensal Press 25 Ton and Fairoks Press 60 Ton, Yamada dobby 25 Ton etc.

Design Safety In-charge – Team Leader

Design CMR Leader – Press Tool (Tool Counter Measure Meeting)

Design CS Leader – Press Tool (Tool Maintenance Meeting)

Design RCA team Leader – Press Tool (Repetitive Tool breakages Meeting)

1)Press tools/ Stamping Tools / die design for sheet metal (Expertise)

2)Stage tool design like Blanking, Bending etc (Expertise)

3)Electrode & Positioning Design.

4)Jigs, fixtures – Basic knowledge

5)Plastic Molding Basic knowledge

6)Basic knowledge of Multi forming/Multi slide.

7)Multi slide/Multi forming cutting tool knowledge.

8)Transfer Tool knowledge.

PROJECT:-

1) B.E. (MECH) ‘Development Of A Rule Based System For Fault Diagnosis Of Pressure Developing Device.

2) (PGDTD &CAD/CAM) Design & mfg. of ‘BENDING TOOL’ for fuse element