S. Bala Subramanian,

#**, **** *****, *** *****, 4th Stage, Phone (M): 984-***-****

Basaveshwara Nagar,

Bangalore- 560079. E-Mail: adha4f@r.postjobfree.com

PH# 23287342

To lead the Organisation through Innovation and Productive Goals to a major Success and Organisation Objectives in a congenial Environment with an organisation of repute withD.T.D.M.&B.E.(Mech)

Professional Synopsis

A Seasoned Professional with over 2 decades of experience in the areas of Design, Tool Room, Production Operations, Quality Assurance in Automotive Industries.

Adept in managing as Plant Head achieving planed targets, Administration and executing all the departments.

Expertise in handling design & development of Press Tools, Plastic Moulds, Jigs and fixtures, gauges, sMachine Building, etc.

Experienced with Pro/E-WF-2 Modeling and Programming, UG-NX3 Modeling and Programming.

Conversant with all Tool Room Machines including jig boring/grinding, SEDM, WEDM, CNCs, VMCs, etc.

Handling APQP, FMEA, PPAP, JIT, Preparing CAPEX Plan etc. `

Representing as MR and Implementing TS16949:2009 since 2002.

Expertise in implementing Cost Effective Methods to improve productivity.

Distinction of successfully handling 5S, TPM, and Lean Manufacturing.

Resourceful at strategizing techniques for maximum utilization of manpower/machinery.

A keen strategist and planner with skills in conceptualizing and effecting process initiatives to enhance plant efficiency and productivity.

Proficient in dealing with key Vendor Development, Cost Effective methods to improve productivity.

Since –Apr’14. OOM SAKTHI ENTERPRISES, 236,5th Cross, I-Stage, Peenya Industrial Area,Bangalore-560058.

Currently working as General Manager- Operations, executing Tool Room, Production, and Quality Assurance with Mechanical Presses, Power Presses, Hydraulic Presses, Fine Blanking Presses, VMC, CNC Turning Center Laser Cutting Machine, Press Brake, and Shearing Machines etc for Precision Components, Slides, and Slide bases, Sheet Metal, JIT, Lean Manufacturing and Costing etc.

Also conducting APQP with all cross functional Teams to achieve the targets, maintaining 5S, TPM, etc. Proficient in dealing with key vendor development, Cost effective methods to improve Productivity.

Key Challenges

Tool Engineering

Design and Manufacturing of press tools, plastic moulds, jigs, fixtures and gauges etc.

Assisting manufacturing engineers with estimating new tooling requirements and costs; coordinating tool design revisions in relation to product design changes and reverse engineering.

Suggesting corrective actions on the deviated dimensions, product design for a better product and tool design.

Coordinating in developing manufacturing processes, process capabilities and products as per requirements within specified target costs.

Strategic Planning/ Cost Reductions

Formulate strategic plans to improve mfg. process to enhance quality and productivity.

Spearheading Value Analysis/ Value Engineering & other continuous improvements in processes.

Conceptualizing and implementing strict measures in operating procedures to optimize resource/capacity utilization.

Evaluating major capital expenditure proposals to secure the best interest of the plant and increase productivity.

Production/Process Planning

Overseeing production related tasks including planning, control and trouble shooting.

Setting up production targets and achieving the same within time and cost parameters.

Optimising man & machine utilisation to achieve pre-set production targets.

Developing new process concepts for production optimization, yield improvement and formulating guidelines for the sequencing of manufacturing activities on shop floor.

Developing TPM and process Layouts for smoother Productivity and zero defects.

Quality Assurance

Ensuring compliance of various quality measures and guiding to prepare PPAP Documents.

Representing as MR and Implementing TS 16949:2009 standards and maintaining the relevant documents.

Practicing quality standards with key emphasis on improving quality.

Handling internal as well as Customer audits.

The Growth Path:

Previous Assignments

RASANDIK AUTO COMPONENTS Pvt. LTD, 45 & 48, KIADB Industrial Area, Nanjangud-571302, Mysore Dist.www.rasandik.com

May’12-Mar’14.

Rasandik Auto Components Pvt. Ltd is pioneer with three plants in Noida, Sattar and Nanjangud over the twenty-five years supplying to Maruthi Limited, Honda, Hero, Bajaj, TVS etc.

General Manager- Engineering and M.R. - TS16949 in the level of Plant Head in Nanjangud executing Tool Room, Production, Welding Fixtures & Gauges, Quality Control and Quality Assurance, VA/VE, in manufacturing all models of Apache Chassis frames, and Parts for Apache Model, Scooty, XLN Mopeds to TVS Motor Company Ltd, Mysore and TVS Motor Company Ltd, Hosur of Pressed Sheet metal parts with Mechanical, Pneumatic Presses, Tube Bending M/Cs, Swaging M/C, Boring M/C, MIG Welding, Powder Coating, Robotics etc. and reaching schedule Targets, JIT, Lean Manufacturing, Kaizen, NPD for New components and Costing, Cost Reduction etc.

1.Many child Parts were corrected as per drawing or Model to get correct dimension and Lean Manufacturing.

2.Many dimensions of Frames were corrected for consistency.

3.Non consistent Frame was made very consistent and achieved highest Customer Quality Rating.

Dec’08-Feb’12 ROTARY ELECTRONICS Pvt. LTD, - AUTOMOTIVE DIVISION,

Sy.No.3, Kodegehalli, Vishwaneedam Post, Bangalore-560091.www.rotaryelecronics.com

Rotary Electronics Pvt. Ltd is pioneer with Automotive Division supplying automotive parts for Nine

Customers with all types of processes.

Dy. General Manager –Operations and M.R.-TS16949 in the level of Plant Head in Automotive Division executing Tool Room, Production and Quality Assurance for manufacturing Auto components of pressed and Deep Drawn sheet metal, Plastic Moulded components, for TATA Motors Ltd, Common Engine Rails as well as Pumps for Fuel Injection pump parts for Delphi TVS, Lucas TVS, BOSCH, INEL, Auto Electrical Parts for Mitsubishi Automotive Electrics India Ltd, Stanadyne with Fine Blanking, Mechanical Presses, Pneumatic Presses, Hydraulic Presses,Injection Moulding, Pressure Die Casting, Machining Centers, Turning Centers, Heat Treatment, Rotary Feed Grinding, Through Feed Grinding, Lapping, etc. Lean Manufacturing, KAIZEN, Cost reduction for many components and maintaining 5S, TS16949 etc.

Major Salient Features:

1.Designing & Mfg. of Filter Bowl of Delphi TVS deep drawn component was failed for more than 5 years was corrected in record 3 weeks time to Delphi TVS, Chennai & Delphi Ltd, France requirement after I joined there.

2.Designing & Mfg. of Filter Bowl Cover of Delphi Progressive Tool was idle for 3 years was corrected within a month.

3.Reduction of Material Thickness from 2.30 mm to 2.10mm for 5236,6945,3084,1781 due to lesser clearance between Punch and Die to avoid breakage after 2500 nos. of yokes.

4.Fine Banked from 1.20 mm to 8.50 mm sheet thickness from 3 Fine Blanking presses and many of them are CNC Turned or Hardened, Ground and Lapped to minimum tolerance of 0.003mm and max. Tolerance of 0.010mm.

5.Reduced the in house rejections from 10% to 0.5% i.e. only due to rejection of heat treatment of sheet metal parts.

Aug’07-Nov’08. Rajsriya Automotive Industries Pvt. Ltd. Unit-IV, SIPCOT-1st Phase, HOSUR-635 136.

www.rajsriya.com

Rajsriya Automotive Industries is a leading manufacturer of Auto Components for Automotive Vehicles like Hyundai Cars, TVS Bikes and TVS Scooty etc.

Senior Manager – Operations Executing Tool Room, Production, Quality Assurance for manufacturing Auto Components of sheet metal and moulded components of Steering Column parts for all models of Hyundai cars with conventional and CNC Machining Centers and Turning Centers, Pneumatic Presses, Hydraulic Presses, TIG Welding etc.

Also Team Leader of APQP (Advanced Product Quality Plan) for our product.

Pivotal in heading development & implementation of:

New Product Developments

Proficient in dealing with key vendor development, Cost Effective Methods to Improve Productivity.

Major Salient Features:

1.Developed steering Column Parts for i10, i20 model Cars of Hyundai Motor Car.

2.Also corrected all the tools for smooth production of Accent, Verna, Santro models.

May’87-Aug’07. Escorts Ltd, Escorts Mahle Ltd, Goetze (India) Ltd. &

FEDERAL MOGUL GOETZE (INDIA) Limited, Yelahanka, Bangalore- 560064. www.federalmogul.com

Manager-Tool Room - Manufacturing of Piston Gravity Casting Dies, Piston Toolings and SPMs to meet the Production Targets, with conventional and CNC Machining Centers and Turning Centers. 1. Also CFT member for APQP (Advanced Product Quality Plan) for our product.

2. Distinctively served as a Consultant thereby overseeing manufacturing procedures, BOM & Routing for SAP Implementation in the Department Production for various piston applications.

3. Played a key role in overseeing Pro/E-WF2 and UG-NX-3 modeling, programming for VMCs likes Deckel DMU

Majo50eV, BFW’s BMV45.Salient Features:

4.Designing & Mfg. of Multi Electrodes for single pass, where ever possible to reduce Processing Time.

5.Lean Manufacturing of Eccentric TF, CNC Head, WBII TF, FDI TF.

6.Piston Groove Chamfering Fixture for Simultaneous Grooving.

7.Takisawa Piston Mounting Fixture for OD & Facing Operations.

8.Pro/E Modeling & Programming for CNC Head, WBII TF, FDI TF etc.

Oct’84-May’87. Yagachi Industries Mysore Production Supervisor

Planning & Supervision of Tool & Die Makers, Spl. Purpose M/C Operators.

Oct’82-Sep’84. Tools International Ltd Hosur Tool & Die Maker

Actively spearheaded manufacturing & assembly of Press Tools, Injection Moulds, Compression Injection Moulds, Jigs & Fixtures etc.

IT Skills

- MS Windows - Auto Cad - Pro/E- Modeling & Prog. – UG-NX3-modeling & Prog.

Educational fCredentials

1. B.E. (Mechanical) from BMS Evening College of Engg, Bangalore in 1996.

2. NCES (National Certificate Examination in Supervision) from Productivity Council of India, Madras in 1988.

3. D.T.D.M (Diploma in Tool & Die Making) from G.T & T.C, Dan Tool Institution, Bangalore in 1982.

Personal Details

Father’s Name : S.S. Siva Sankaran.

Date of Birth : 27th May 1960

Marital Status : Married

No of Children : Two.

Languages : English, Kannada, Tamil, Hindi-~30%

Hobbies : Cricket, Shuttle, Chess, Reading Books.

Nationality : Indian.

Passport No : G 3461960.

Present CTC : 10,60,400/P.A

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