KARTHIKEYAN N
*,******** ***** ****,************,
chennai-600100.
Mobile: 900-***-**** • Email : **************@*****.***
PROFESSIONAL SUMMARY
Highly skilled Production Engineer with more than ten years of experience improving quality, profitability and processes within the automobile industry in manufacturing industry. Demonstrated ability to design for manufacturability and implement quality standards. Strong understanding of automobile industry manufacturing processes such as precision Assembly speedo meter ancillary, Raw material construction, wiring hairness Quality and sub assy preparation, sub assy Quality, Pneumatic machine maintenance, Maintaining the OEE Product Documents, Winding, welding, assembly and packaging And knowledge of SAP production,process,Discrete manufacturing .
CORE COMPETENCIES
ØAssy Manufacturing Processes
ØKnowledge of Planned orders are results of running of MRP
ØKnowledge BOM and routing data of the materials are copied into the production .
ØAssembly unit handling Plant production, Shop floor Management, Winding, Brazing, Starter Motor, welding.
ØProcess Engineering & QA Management
ØR&D for Manufacturability
ØMass Manufacturing
ØISO Standards
Ø Kaizen / Six Sigma
ØCost Controls / Scrap Reduction
ØERP & SAP
ØImprove shop floor system
ØQuality analyzing with Qc tools.
ØRoot cause Analysis
ØCoordinate employee-initiative cost-reduction programs
ØDesign assembly and test fixtures
ØAnalyze and improve assembly-line methods
ØMake acquisitions for new equipment to increase productivity
ØReduced programming and set-up times by 90% through standardization
ØSelected to initiate Value Improvement
ØTeam concepts in product design reviews, both internally and with customer representatives
ØInitiated new tooling concepts and worked with designs to develop tools
ØImplemented corrective actions for discrepant parts
ØHandled with different type of Two wheeler and Four wheeler customer assemblies(Piaggio, Tvs,Yamaha,Hero,Honda,Harly Davidson,….).
ØHandled with 250Kva Generator.
EDUCATION & TECHNICAL CREDENTIALS
BE Computer Science and Engineering (Part Time) – (Aug 2008 – Dec 2011)
Anna collage of Technology Coimbatore.
Diploma in Information Technology (Full Time) - (2001-2004)
Sri Muthalamman Polytechnic, Paramakudi, Ramanathapuram (DT).
PERSONAL PROFILE
Father’s Name : Narayanan
Marital Status : Unmarried.
Language Known : Tamil, English
Technical Skills:
ØExperienced in manufacturing processes from assembly and soldering, to machining, hands on problem solving, cost estimating, technical writing, blueprint and specification interpretation, cost reduction techniques, and quality requirements.
ØCoordinated manufacturing projects and cooperated with all levels from top management through mid-levels and hourly personnel to meet company goals.
ØFamiliar with ISO 9001:2008
ØFamiliar with TPM.
ØKnowledge of SAP Production.
ØDesign with AutoCAD.
PROFESSIONAL EXPERIENCE
M/S. Perfect Polycoats, Coimbatore. May 2008 - JULY 2016
An auto ancillary manufacturer and Automated Paint shop. SAP Production plan and maintain system.
Role: Production Engineer
ØCoordinate employee-initiative cost-reduction programs
ØKnowledge of SAP Production And Process .
ØKnowledge of BOM Creation .
ØKnowledge of Create /change/Display Rounting in SAP PP.
ØKnowledge of Create Production version in SAP PP.
ØKnowledge of Long term Planning In SAP PP.
ØDesign assembly and test fixtures
ØAnalyze and improve assembly-line methods
ØMake acquisitions for new equipment to increase productivity
ØReduced programming and set-up times by 90% through standardization
ØSelected to initiate Value Improvement
ØTeam concepts in product design reviews, both internally and with customer representatives
ØInitiated new tooling concepts and worked with designs to develop tools
ØImplemented corrective actions for discrepant parts
ØImprove employee 5s Skill
ØMaintain OEE Records
ØMaintain Employee Assy Skill Records
ØMaintain the customer satisfaction records
M/S.PSP Auto, Coimbatore. April 2007 – April 2008
Role: Production Engineer
ØProduction planning and maintain stock.
ØMaintain Production Documentation
ØMaintain ISO document
ØAssy Manufacturing Processes
ØProcess Engineering & QA Management
ØR&D for Manufacturability
ØMass Manufacturing
M/S.Kannya Controls, Coimbatore. April 2006 – March 2007
Role: On the Job Trainee
ØDaily Call Report generation and Updating Monthly score card.
ØDaily Monitoring Production Plan
ØMaterial Planning
ØISO Standards
Ø Kaizen / Six Sigma
ØCost Controls / Scrap Reduction
ØERP & MRP
ØRoot cause Analysis
ØCoordinate employee-initiative cost-reduction programs
M/S.PSP Auto, Coimbatore. June 2004 – April 2006
Role: Production Engineer
ØProduction planning and maintain stock.
ØMaintain Production Documentation
ØMaintain ISO document
ØCost Controls / Scrap Reduction
ØERP & MRP
ØRoot cause Analysis
ØCoordinate employee-initiative cost-reduction programs
ØDesign assembly and test fixtures
ØAnalyze and improve assembly-line methods
ØMake acquisitions for new equipment to increase productivity
ØReduced programming and set-up times by 90% through standardization
ØSelected to initiate Value Improvement
ØTeam concepts in product design reviews, both internally and with customer representatives
ØInitiated new tooling concepts and worked with designs to develop tools
ØImplemented corrective actions for discrepant parts
DECLARATION
I hereby declare the cited details are true to the best of my knowledge.
Yours truly,
(N. KARTHIKEYAN)