Quality Engineer Lean Six
Resume:
ARPAN
DAS
********.***@*****.***
House No-172B, Nizarapar, Margherita, Dist. Tinsukia
Assam 786181
https://www.naukri.com/mnjuser/profile?id=&orgn=homepage
SKILLS
Integrated Management System
Minitab
Vendor Evaluation and Development
5-Why analysis
7QC tools
Statistical Process Control
Advanced Product Quality Planning
Team Building and Training
Process & Supplier Development & Improvement
Ability to work with Cross Functional Teams.
MS-Excel/Word/PowerPoint
SAP
Control Plan/FMEA/PFC documentation
PPAP
Process mapping
Defect tracking
Problem solving
Part/Product Drawing interpretation
Supplier Audits
Manufacturing process controls
Management Information systems
Cost reduction strategies
Supplier/Process PPM monitoring
EDUCATION
Rajasthan Technical University
Jaipur • 2013
Bachelor of Technology: Mechanical
Graduated with 64.3%
CBSE-XII
Assam.2009
Secured 72.5%
SEBA-X
Assam.2007
Secured 75.5%
CERTIFICATIONS
Earned professional certificate for Lead Auditor (ISO 9001:2015) from Bureau Veritas.
Earned certificate of training on APQP (Advanced Product Quality Planning) from MSSL Centre for Excellence.
Earned certificate of training on Product and Process audit from MSSL Centre for Excellence.
PERSONAL DETAILS
Date of Birth : 08/08/1991
Father’s Name: Mr. Chandan Ranjan Das
Sex: Male
Marital Status: Unmarried
Strengths: Honesty, sincerity, agile, hard-working and perseverance.
LANGUAGES
English
Hindi
Bengali
Assamese
PROFESSIONAL SUMMARY
Senior Quality Engineer with over 6.8 years of diversified experience
in manufacturing quality, advanced product quality planning and lean
manufacturing. Aggressive at identifying and resolving inefficient
procedures and processes. Certified Six Sigma Black belt and QMS
(9001:2015) professional.
OBJECTIVE
Intend to stay as student for whole of my lifetime.” Never stop learning and always strive to create something from that gained knowledge to serve humanity with committed and dedicated people”, which would help me to develop and realize my potential. I am willing to work as a key player in challenging and creative environment.
WORK HISTORY
Mundra Solar PV Ltd(Adani Group) – Senior Quality Engineer (Module Section)
Mundra, India • 04/2019 - Current
Six Sigma Green Belt Certified from recognized institute(ISEL) & Six Sigma Black Belt certification enrolled.
Leading and managing quality along with continuous improvement in projects using Lean methodologies.
Drive Supplier non-conformance management and Root Cause Analysis.
Audit & guidance to supplier site visits to observe and report on Quality systems and product manufacturing processes.
Comprehensive experience in implementing quality management systems (APQP, KAIZEN, POKA-YOKE, IATF 16949:2016, PFMEA etc.) along with structured process for production operations towards ensuring accomplishment of goals
Skilled in deploying methodologies to analyze various processes; effective in managing activities for minimizing escalations, reducing rejections, saving energy as well as realizing efficiency (raw materials & finished products)
Efficient in ensuring accuracy, completeness as well as the quality of materials from supplier’s end.
Strong relationship management and communication skills with abilities in networking with Customers, Suppliers, Sub-Contractors, Vendors and Supervisors for quality issues, negotiations and making necessary inquiries
New development and taking care of all Electrical commodity parts.
Training and mentoring Lean Six Sigma and Quality tools for supplier upgrade to make a reach at DOL level.
Effective planning with excellent relationship management skills and strong analytical, leadership, decision making, problem solving and organizational abilities with strategies making, Work flow and process management.
Hands on experience in overseeing project activities from conceptualization to execution including technical specifications, supply source, Quality improvement and evaluation, Supplier Quality Assurance, scheduling and progress monitoring.
Sound knowledge of APQP, PPAP as well as Improvement Tools viz. SPC, 7 QC Tools, FMEA, 5-S, Kaizen, FMEA.
Analysis of Inspection reports on regular & new parts development, along with life testing cycles, Retardation test, Endurance testing etc. to identify the scope of improvements.
Excellent communication, analytical and problem solving skills with the distinction of receiving recognition for exemplary performance.
Team Management of 12 persons with close monitoring of assigned projects flow.
Managing quality product from 600 MW
Fully automated solar panels manufacturing line.
Defining and administering critical areas with planning and implementation of new process and products.
Effective team handling (50+).
Maintaining and sharing daily and monthly rejection report, electrical data and CTM loss report.
Conducting pre dispatch audits and ensuring conformity of product to be dispatched.
Confirming testing data of product including IV curve, EL image and RFID tag details.
To ensure process of manufacturing is validated to meet the design specification.
Confirmed product performance by performing tests and troubleshooting difficulties.
Maintaining a safe working environment by enforcing safety rules and regulations.
Eliminate ineffective product line materials to resolve performance challenges.
Ensuring requirements for Integrated Management system are fulfilled and maintained.
Resolve technical and quality issues by collaborating with customer, market, manufacturing and supplier personnel.
Making desired changes/revisions in standards, specifications, manufacturing instructions and procedures.
Using lean manufacturing principles to develop, evaluate and improve manufacturing methods.
Approval of new Suppliers along with the feasibility study and capability to develop
Potential Supplier feasibility study, PFMEA and other factors.
Supplier Audit Plan Product and Process annually and its execution.
Supplier training and up gradation by creating healthy competition among them.
Feasible supplier evaluation as per audit plans lead given by purchase team.
Preventive and corrective Actions deployment and its verification at supplier end for horizontal deployment
Supplier Ratings and communication with overseas suppliers.
Change point studies its implementation and its verification at supplier end.
New part development team personal for every new development project in energy production systems.
Renewal of contracts with supplier every year
Countermeasure verification of quality related issues for parts under warranty.
Keeping a track record of promoting quality achievement and performance improvements in the company.
Joint inspection at suppliers during initial development of parts for new model.
Preparation of Daily/Weekly/ Monthly MIS to management.
Motherson Sumi System Ltd, Noida. - Senior Quality Assurance Engineer (Wiring Harness Division)
Noida. (02/2014- 04/2019)
Getting aligned with your customers’ objectives and expectations.
Handling & implementing various internal and external audits
Assurance Product Quality, Process Quality through audits on regular basis.
Quality improvement plan preparation, execution & monitoring.
Part inspection as per defined parameters & 8D approach with suppliers for any abnormality.
Execution of SPC & MSA as core learning and implementation of PPAP
Project Planning & Co-ordination with Team as well as Close Quality issue during Product Development
Responsible to develop Product as per customer requirement.
Complete Documentation of APQP and PPAP
Development of Inspection Gauge, Tooling & Fixture for New Product.
Visiting Customers and Suppliers for Quality issues.
Monitoring customer quality rating (PPM)
Major quality role in New Product Development, inspection, drawing application of Function, fitment & aesthetic values
Verification & implementation of Standard Operating Procedures (SOP) during Assembly process.
Performing:
Customer Concern Analysis as well as making reports & their presentations
Quality improvements using various KAIZEN & POKA-YOKE
Monthly calibration of all calibration instruments & proper function of all quality tools.
APQP & PPAP submission for different projects of HONDA, VOLVO & JCB.
Verifying:
Set up approval in each shop.
Quality records as per ISO/TS 16949-2016 requirements.
Conducting the daily quality meetings regarding line problems & line rejections with workers in each shop
Providing Training to Operators about Processes, Safety, Quality, Company policies, Production, 6S etc.
Calculating PPM of in-house rejection and analysing it to reduce PPM.
Taking Corrective and Preventive action on the shop floor and verify its implementation.
Dealing with Customers and Suppliers regarding Quality issues.
PROJECTS HANDLED
VOLVO INDIA PVT LIMITED
Description: Development of harness for VIPL Project. IPMR/ P9218/P9103
HONDA CAR INDIA LIMITED(HCIL) 2CT
Description: Development of harness for HCIL2CT. HCIL 2CT is New Honda city.
HONDA CAR INDIA LIMITED(HCIL) 2MD
Description: Development of harness for HCIL 2MD Project. HCIL 2MD is a Mobilio.
JCB INDIA PVT LIMITED
Description: Development of harness for JCB. P9109
DECLARATION
I hereby declare that all that information given above is true to the best of my knowledge.
ARPAN DAS
DATE
.
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