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Quality Engineer Lean Six

Surat Nagar, Seti, India
7.5 lakh
November 28, 2020

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House No-172B, Nizarapar, Margherita, Dist. Tinsukia

Assam 786181


Integrated Management System


Vendor Evaluation and Development

5-Why analysis

7QC tools

Statistical Process Control

Advanced Product Quality Planning

Team Building and Training

Process & Supplier Development & Improvement

Ability to work with Cross Functional Teams.



Control Plan/FMEA/PFC documentation


Process mapping

Defect tracking

Problem solving

Part/Product Drawing interpretation

Supplier Audits

Manufacturing process controls

Management Information systems

Cost reduction strategies

Supplier/Process PPM monitoring


Rajasthan Technical University

Jaipur • 2013

Bachelor of Technology: Mechanical

Graduated with 64.3%



Secured 72.5%



Secured 75.5%


Earned professional certificate for Lead Auditor (ISO 9001:2015) from Bureau Veritas.

Earned certificate of training on APQP (Advanced Product Quality Planning) from MSSL Centre for Excellence.

Earned certificate of training on Product and Process audit from MSSL Centre for Excellence.


Date of Birth : 08/08/1991

Father’s Name: Mr. Chandan Ranjan Das

Sex: Male

Marital Status: Unmarried

Strengths: Honesty, sincerity, agile, hard-working and perseverance.







Senior Quality Engineer with over 6.8 years of diversified experience

in manufacturing quality, advanced product quality planning and lean

manufacturing. Aggressive at identifying and resolving inefficient

procedures and processes. Certified Six Sigma Black belt and QMS

(9001:2015) professional.


Intend to stay as student for whole of my lifetime.” Never stop learning and always strive to create something from that gained knowledge to serve humanity with committed and dedicated people”, which would help me to develop and realize my potential. I am willing to work as a key player in challenging and creative environment.


Mundra Solar PV Ltd(Adani Group) – Senior Quality Engineer (Module Section)

Mundra, India • 04/2019 - Current

Six Sigma Green Belt Certified from recognized institute(ISEL) & Six Sigma Black Belt certification enrolled.

Leading and managing quality along with continuous improvement in projects using Lean methodologies.

Drive Supplier non-conformance management and Root Cause Analysis.

Audit & guidance to supplier site visits to observe and report on Quality systems and product manufacturing processes.

Comprehensive experience in implementing quality management systems (APQP, KAIZEN, POKA-YOKE, IATF 16949:2016, PFMEA etc.) along with structured process for production operations towards ensuring accomplishment of goals

Skilled in deploying methodologies to analyze various processes; effective in managing activities for minimizing escalations, reducing rejections, saving energy as well as realizing efficiency (raw materials & finished products)

Efficient in ensuring accuracy, completeness as well as the quality of materials from supplier’s end.

Strong relationship management and communication skills with abilities in networking with Customers, Suppliers, Sub-Contractors, Vendors and Supervisors for quality issues, negotiations and making necessary inquiries

New development and taking care of all Electrical commodity parts.

Training and mentoring Lean Six Sigma and Quality tools for supplier upgrade to make a reach at DOL level.

Effective planning with excellent relationship management skills and strong analytical, leadership, decision making, problem solving and organizational abilities with strategies making, Work flow and process management.

Hands on experience in overseeing project activities from conceptualization to execution including technical specifications, supply source, Quality improvement and evaluation, Supplier Quality Assurance, scheduling and progress monitoring.

Sound knowledge of APQP, PPAP as well as Improvement Tools viz. SPC, 7 QC Tools, FMEA, 5-S, Kaizen, FMEA.

Analysis of Inspection reports on regular & new parts development, along with life testing cycles, Retardation test, Endurance testing etc. to identify the scope of improvements.

Excellent communication, analytical and problem solving skills with the distinction of receiving recognition for exemplary performance.

Team Management of 12 persons with close monitoring of assigned projects flow.

Managing quality product from 600 MW

Fully automated solar panels manufacturing line.

Defining and administering critical areas with planning and implementation of new process and products.

Effective team handling (50+).

Maintaining and sharing daily and monthly rejection report, electrical data and CTM loss report.

Conducting pre dispatch audits and ensuring conformity of product to be dispatched.

Confirming testing data of product including IV curve, EL image and RFID tag details.

To ensure process of manufacturing is validated to meet the design specification.

Confirmed product performance by performing tests and troubleshooting difficulties.

Maintaining a safe working environment by enforcing safety rules and regulations.

Eliminate ineffective product line materials to resolve performance challenges.

Ensuring requirements for Integrated Management system are fulfilled and maintained.

Resolve technical and quality issues by collaborating with customer, market, manufacturing and supplier personnel.

Making desired changes/revisions in standards, specifications, manufacturing instructions and procedures.

Using lean manufacturing principles to develop, evaluate and improve manufacturing methods.

Approval of new Suppliers along with the feasibility study and capability to develop

Potential Supplier feasibility study, PFMEA and other factors.

Supplier Audit Plan Product and Process annually and its execution.

Supplier training and up gradation by creating healthy competition among them.

Feasible supplier evaluation as per audit plans lead given by purchase team.

Preventive and corrective Actions deployment and its verification at supplier end for horizontal deployment

Supplier Ratings and communication with overseas suppliers.

Change point studies its implementation and its verification at supplier end.

New part development team personal for every new development project in energy production systems.

Renewal of contracts with supplier every year

Countermeasure verification of quality related issues for parts under warranty.

Keeping a track record of promoting quality achievement and performance improvements in the company.

Joint inspection at suppliers during initial development of parts for new model.

Preparation of Daily/Weekly/ Monthly MIS to management.

Motherson Sumi System Ltd, Noida. - Senior Quality Assurance Engineer (Wiring Harness Division)

Noida. (02/2014- 04/2019)

Getting aligned with your customers’ objectives and expectations.

Handling & implementing various internal and external audits

Assurance Product Quality, Process Quality through audits on regular basis.

Quality improvement plan preparation, execution & monitoring.

Part inspection as per defined parameters & 8D approach with suppliers for any abnormality.

Execution of SPC & MSA as core learning and implementation of PPAP

Project Planning & Co-ordination with Team as well as Close Quality issue during Product Development

Responsible to develop Product as per customer requirement.

Complete Documentation of APQP and PPAP

Development of Inspection Gauge, Tooling & Fixture for New Product.

Visiting Customers and Suppliers for Quality issues.

Monitoring customer quality rating (PPM)

Major quality role in New Product Development, inspection, drawing application of Function, fitment & aesthetic values

Verification & implementation of Standard Operating Procedures (SOP) during Assembly process.


Customer Concern Analysis as well as making reports & their presentations

Quality improvements using various KAIZEN & POKA-YOKE

Monthly calibration of all calibration instruments & proper function of all quality tools.

APQP & PPAP submission for different projects of HONDA, VOLVO & JCB.


Set up approval in each shop.

Quality records as per ISO/TS 16949-2016 requirements.

Conducting the daily quality meetings regarding line problems & line rejections with workers in each shop

Providing Training to Operators about Processes, Safety, Quality, Company policies, Production, 6S etc.

Calculating PPM of in-house rejection and analysing it to reduce PPM.

Taking Corrective and Preventive action on the shop floor and verify its implementation.

Dealing with Customers and Suppliers regarding Quality issues.



Description: Development of harness for VIPL Project. IPMR/ P9218/P9103


Description: Development of harness for HCIL2CT. HCIL 2CT is New Honda city.


Description: Development of harness for HCIL 2MD Project. HCIL 2MD is a Mobilio.


Description: Development of harness for JCB. P9109


I hereby declare that all that information given above is true to the best of my knowledge.




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