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Control systems and Instrument Engineer

Location:
Coimbatore, Tamil Nadu, India
Posted:
November 27, 2020

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Resume:

ARULJOTHI R

Contact: +91-950******* ~ E-Mail: adh6gg@r.postjobfree.com

APPLICATION - AUTOMATION/ DEVELOPMENT / SENIOR ENGINEER An enterprising leader with skills in leading personnel towards accomplishment of common goals PROFILE SUMMARY

Result-oriented Professional with 10 years and 3 Months of experience in Oil & Gas, Power plant industry automation coding and commissioning activity

Outstanding in designing and writing automated functional and unit tests, undertaking code review, debugging and troubleshooting the application, graphics testing and Application Testing with EPC/End-users.

Expertise in handling commissioning activities involving in-process inspection, team building and co-ordination with internal / external departments

CORE COMPETENCIES

Participating and contributing to software improvements (products, processes, methods, tools), design inspection and code review

Involved in requirements gathering for enhancements and creation of high-level as well as detailed-level design documents

Initiating Value-added engineering solutions to meet EPC/End-users requirements

Developing software solutions by studying information needs, conferring with users, studying systems flow, data usage, and work processes

Understanding process requirements and provided use cases for business, functional & technical requirements

Interacting with users for requirement gathering; prepared functional specifications and low-level design documents WORK EXPERIENCE

Since July’2019 to Aug’2020 McDermott, Middle East as Senior Completion Specialist Highlights:

Involved in integration of Remote Terminal units with SCADA in offshore

Involved in vendor drawings and procedures reviews

Developed Performance acceptance test procedures for RTU, SCADA and FDAS systems

Preparation of readiness documents for commissioning of vendor systems

Involved in functionality testing of RTU systems

Done cause and Effect testing of FDAS system

Commissioning of HVAC and HPO hydraulic ESD systems

Commissioning and Integration of High Integrity Protection System (HIPS), and Multiphase Flow Meter (MPFM) third party systems With RTU and SCADA

Commissioning and Integration of Adjustable Frequency Drive (AFD), and Battery Charger third Party systems with RTU and SCADA

Configuration and testing of MOV & ZV Valves and HART Transmitters.

Calibration and testing of H2S Gas Detectors, Combustible Gas Detectors, Horns and Beacons

Everyday Task assignment for technicians and co-workers.

Conducted SAT activities and signed off ITR (Instrument Test Reports) and PAT procedures

Preparation of Job Safety Analysis (JSA) and Task Risk Assessment Documents Since May’11 to May’’2019 Schneider Electric Systems Chennai, India as Senior Engineer Highlights:

Involved in application engineering generation & debugging activities, development of process graphics (HMI Design)

Developed basic and detail engineering of Distributed Control System (DCS), and tested application with Foxboro System; for Controls, HMI, 3rd Party Sub-systems integration, Foundation Field Bus, Test Procedures

Gain strong knowledge:

o Invensys Foxboro DCS using ICC, IACC, IEE, FCS, Archestra IDE (Wonderware), HMI (Fox Draw), Control HMI, AIM*AT Historian, Report Package, HLBL (High Level Batch Language), AMS, PST, Foundation Fieldbus, HART and OPC. o FCP270, FCP280, CP40A, Mesh network, ATS, NTP Server, Annunciator/numeric Keyboards, Serial /GCIO Keyboards. o Third Party communications RS-422, RS-485, TCP /IP protocol, Modbus, FBI100/FBI200 migration with Existing system.

Received Best Performance feedback recognition for contribution in FAT (Factory Acceptance Test) for AGIP Project

Preparation of Detail Design, IO Allocations, Interlock Logic Diagrams.

Able to understand and Implement P&ID’s, Control Narrative and Cause & Effect Matrix.

Conduct Pre-FAT/Factory acceptance Tests/Site Acceptance Test with end users.

Field Services like Loop Check, Upgradation, Commissioning, Pre-commissioning Planning, Plant Start-up supports.

Skilled in supervising projects, quality compliance; evaluating project Progress & taking adequate corrective actions.

Skilled in legacy system Migration with latest Foxboro control core services and old CP30A legacy hardware IO’s migration with latest FCP280 control Processors.

Having knowledge on commissioning of Complex and Critical loops and Sequence control logics Since May’10 to April 11 Seshasayee Paper & Boards Limited, India as Instrument Engineer Highlights:

Involved in filed instruments troubleshooting of Recovery Boiler, Evaporator, Wild Liquor Clari disc and Lime Kiln areas

Developed basic logics and graphics of Honeywell C300 system.

Involved in 21MW Recovery Boiler shutdown activity.

Involved in logic changes and adding motors/Valve interlock in Honeywell C300 system

Coordination and Job assignment to technicians and everyday maintenance work planning.

Skilled in calibrating on/off valve, Control valve and Field Transmitters.

Involved in shift and general maintenance work.

ACADEMIC DETAILS

2010 BE (Electronics and Instrumentation) from Kongu Engineering College, Anna University, Chennai, Tamil Nadu with 72%

CERTIFICATON

2019 Basic Offshore Safety Induction and Emergency Training Award Date : 11.07.2019

Valid Date :10.07.2023

PROJECTS UNDERTAKEN

Title NTPC

Customer Name NTPC (2*500MW)

Role Project Application Engineer

Location INDIA

Period June’11 to Sep’12

Responsibilities:

Developing basic and detail engineering of Distributed Control System (DCS) and tested application with IEE2.0 System

Working as part of a team in functional design specifications, detailed engineering and implementation, Application Development for Water system, Standalone Components, Cooling tower, Boiler &Turbine and Ash & Coal handling process.

Executing the Application which includes Complex Loop Factory Acceptance Test (FAT) for ASH & Coal handling, Standalone components and Boiler process.

Complying configuration design features and for implementing projects

Testing graphics and controls loops for proper functioning

Involved in SAT (Site Acceptance Test) and Conducting Loop Checks Activities with NTPC Customer

Configuring I/A Servers, Workstations, Switches, control processors, Report Package, Wonderware Historian and Sequence of Events.

Successfully completion of Commissioning and Start-up activity for Unit-1 500MW Plant. Title AGIP KCO

Customer Name AGIP

Role Project Application Engineer

Location Kazakhstan

Period Nov’12 to Jan’14

Responsibilities:

Involved in review, preparation and submission of documents such as Detailed Design Specification, I/O Loop Typical database, Serial Loop typical database, Tricon Loop typical database.

Developed:

o Basic and detailed engineering of Distributed Control System (DCS), internal testing and troubleshooting of DCS loops, serial Loops and Sequence coding.

o Control Philosophy or functional specification, development of logic diagram and process control strategies, development of the data base, listing and tagging of I/O Signals, etc.

Graphics using Foxboro graphics engineering tool.

Developing Process, Safety (ESD) and Fire & Gas layout graphics preparation

Used Field Bus Technology to connect Field and System in Mesh Network

Developed Sequence coding for redundant pumps and Sulphur Conveyor.

Tested all Hardware IO and fixed the problem in hardware related issues

Installed and tested Stations, Hardware and Software in the Project

Involved in successful completion of FAT for CCB (Central Control Building) area.

Involved Pre-FAT, FAT and SAT activities with the customer

Troubleshot the FCP270 Controller hardware and software problems

Successfully executing the integrated hardware & software which includes Closed & open loop and Compressor Logic Factor Acceptance Test (FAT) for all the DCS System

Worked in TRICONEX (ESD system) for Loop Testing

Site Acceptance support including loop check of Pumps, valves, transmitters & PID Loops like Split Range and Simple PID loops tested

Involved in Commissioning support PUA (Process Utility Area) and PSA (Process Support Area) Title BARZAN

Customer Name QATAR Gas

Role Project Application Engineer

Location QATAR

Period March’14 to Dec’14

Responsibilities:

Residue Gas Compressor Modbus serial logics test done with Siemens PLC.

Functionality test of Residue Gas Compressor.

Loop test handled for DCS, ESD Safety and FGS systems.

Involved in Complex loop logic changes as per the customer site requirements.

Involved in hardware and Software punch close activities.

Configured NTP server & connection has made for time sync of all the workstations

Have done Configuration of switches, Control Processor and I/O Modules

Installation of historian Aim*3.4.2 and Configuring Aim* Packages

Modification of Logic & HMI in SAT

Title NLTF

Customer Name KNPC

Role Project Application Engineer

Location Kuwait

Period Feb’15 to Dec’15

Responsibilities:

Done Functionality Test for Instrument Air Compressor and Instrument Air Dryer Package

Done Functionality Test for Refrigerant and Deep Refrigerant Compressors Package

Done Functionality test for N2 Compressor Package

Implemented DCI Blocks and Signal testing of Loading Pump, TGS and Analyzer Package.

Done Foundation Field Bus Download and Made Devices online.

Done HART Devices Configuration using Packtware (Asset Management System).

Done PST Testing of Valves.

Involved in Process Logic changes and Graphics changes as per customer requirement. Title Reliance -J1 & J3

Customer Name Reliance

Role Project Application Engineer

Location Jamnagar, India

Period Jan’16 to Jan’17

Responsibilities:

Preparation of BOM (Bill of Materials) for Revamp Project.

Creating MESH network as per the system Architecture.

Done Panel erection and Commissioning activities in running plant by implementing safety features.

Prepared I/A Servers and Mounding of hardware’s and Servers.

Involved in successful completion of ATS hook up activity in CP40A Node bus network.

Involved in Complex Loop and Sequence testing

Done complex loop logics and tested at Site.

Involved in Foundation Field Bus Communication Device Configuration.

Involved Successful Startup of LLDPE plant.

Installation of Annunciator/Numeric Keyboards and creating configuration files

Implementing Site requirement changes in Logic, Historian, and AMS and in report Package. Title Shedgum Gas Plant

Customer Name SAUDI ARAMCO

Role Project Application Engineer

Location SAUDI

Period April’17 to May’19

Responsibilities:

Developed Calca logic from PLB Ladder logic for 700 simple & complex loops.

Testing of PLB ladder logics and sequence coding with Saudi Aramco customer

Involved in HART and Foundation Field Bus Communication Device Configuration.

Tested Foxcomm devices using IFDC (Intelligent Filed Device Configurator) tool

Done migration activity of old Legacy system CP30A IO’s with FCP280 Control core software.

Tested legacy IO card loops with latest control processor FCP280.

Developing and testing of Control HMI Graphics.

Installation of Annunciator/Numeric Keyboards and creating configuration files

Creation of system architecture mesh network with cyber security

Migration of Latest IA platform control processor with existing system

Involved in Successful completion of SGP Mesh cutover, Sulphur recovery, Gas Treat -4 areas integration with new systems. Title LTA II PROJECT

Customer Name SAUDI ARAMCO

Role Senior Completion Specialist

Location UAE and SAUDI

Period July’19 to Aug’20

Responsibilities:

Involved in RTU and SCADA integration Performance acceptance testing readiness at BERRI Offshore platforms

Involved in RTU switchgear integration testing with RTU and SCADA

Has done HVAC Panel testing with proponent

Done FDAS H2S & combustible Detectors, horns and Beacons test at BERRI Offshore

Done MOV and ZV (Safety Valve) testing with proponent

Supported Brownfield Saudi Aramco LTA II BERRI Field expansion project

Successfully completed BERRI Brownfield Modification works at TP-1 and 108 platforms

Has reviewed vendor drawings related to RTU, SCADA and FDAS systems

Involved in successful completion of Saudi Aramco MRJN Upgrade project documents preparation and submission

Involved in successful completion of Saudi Aramco MRJN TP-10 project documents preparation and submission PERSONAL DETAILS

Date of Birth : 26th May 1988

Languages : Tamil, English and Hindi (Basic)

Address : Flat No: 8/3547 A4, Senthil Nagar North, Anna Nagar, Tiruppur-641602

Passport Number : T8099225 (Expiry date: 17 July 2029)

Nationality : Indian

Marital Status : Married

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