VADIVEL KUMAR.A

Ready to join immediately and seeking roles as Manufacturing Process Engineer, Methods, Assembly, Production Engineer, Process Planning Engineer, NPD Engineer, adh5mr@r.postjobfree.com, +91-978*******, 748-***-****

Prashanth nagar, 4th Cross, T dasarahalli, Near Peenya, Bengaluru-560057--Karnataka State CAREER SUMMARY

Aeronautical Engineer for 8.5 years, with exposure to diversified areas like process engineer, production management, shop floor handling and process documentation in aerospace industry TECHNICAL SKILLS

ECN (Configuration), MFGPRO (ERP Software)

PFD, work instruction, Assembly Operation Sheets (AOS) APQP specification reviews

Concept development of fixtures

5 Why analysis, 5S Shop floor associates training

Usage of SAP, CATIA V5 & Auto CAD

STRENGTHS & ACHIEVEMENTS

Expert in aero structural assembly integration process, and flow chart preparation

Specialist in sheet metal process like metal cutting, bending & forming manufacturing process

Good experience in making manufacturing process of metal forming, heat treatment and finishing of aircraft parts

Good in conceptualizing Engineering Drawings and Documents (BOM, ROUTING & FAI)

Modifying tool and jig and fixture to support the tooling department

Good knowledge on Aero Engines (SU-30 Engine parts) exposure to metal cutting & other manufacturing process

Strong proficiency in sheet metal parts hot forming for ADA engine cover assembly in front of CRI demonstration

Strong fundamentals in GD&T and Surface finishing, tolerance, basics of engineering design and 8D analysis

Cutting tool selection with different material to routing in aircraft assembly PROFESSIONAL EXPERIENCE

DYNAMATIC OLDLAND AEROSPACE, BENGALURU Sept 2017-June 2020 Deputy Manager – Methods

(Assembly, Sub Assembly & Detail parts)

Projects Handled–HAL (LCA Front Fuselage Development to Industrialization), Boeing P8,SUKHOI-30 Turbotech (Welding assy parts)

Accomplishments

As Methods Engineer, handled process planning, technical review meeting, responsible till completion of FAI Production & 1st batch production along with FAI as per AS9102

Executed Configuration Management, EC Management and organizing the documents received from customer to facilitate smooth flow of work

Conducted RCCA Studies, Study of Control charts, AOS, Contract review sheets and customer co-ordination

Periodic Specification reviews and modification of AOS (assembly operation sheet) to add safety parameter led to better operator involvement on the shop floor by limiting the reworks on the product by 15%

Hands on exposure to APQP Elements, PFMEA, Planning Break down Structure(PBS), Creating MBOM’s, PFD, Production preparation planning ERP BOM linking to suit PBS with Process & product key characteristics studies and Control plan

Responsible for seeking special process approvals at Dynamatic.(Special processes include Dimpling, Electrical & Adhesive Bonding, Bearing Staking and Composites Drilling &Trimming

Actively involved in determining route cause for assembly defects & conducted training as Preventive action

To coordinate with production team and Continues improvements team to develop the process improvements activity for assembly, fabrication and details parts.

Production methods process to develop implementation activity from vendor

To support team work with internal audit’s process control,product and standards

To improve production efficiency by lean manufacturing

To utilize and design the space for new requirements along with machine layout

To Prepare product and process reports accordingly

Provide process documentation and operating instructions to display in the shop floor TECH MAHINDRALTD, BENGALURU Nov 2016-Nov 2017-June Methods – Assembly & Sub Assembly

Projects Handled–Bombardier Aerospace (C series)

Accomplishments

7000/8000) Cockpit, Fwd. Fuse and Aft Fuse on Structures & Systems (Electricals) Assembly

(Using Visual Work Instructions and 3D Via composer for assembly

Expertise in Modifying and Installation of Electrical Wire Harness on Aircrafts at Final Assembly Line

Expertise in Avionics Standard Practices such as Crimping, Splicing, Soldering and Wire repairing

As Methods Engineer, handled process planning, technical review meeting, responsible for till completion of FAI Production & 1st batch production, FAI Documentations

Study the component of machines to be used, process parameters, tooling requirements quality requirements

Conversant with the Bombardier Aerospace practices and methodology. Creation of VWI (Visual Work Instruction) using the following software tools

3DVIA – To create VWI of Structural and system assembly with built-up sequence

CATIA V5-R21 – to import and convert to SMG file, Creation of Validation sheet in SAP TANEJA AEROSPACE AND AVIATION LIMITED, HOSUR Mar 2013-Oct 2016 Process planning Engineer– Assembly & Detail parts Projects Undertaken: -Structures Assembly & Detail parts – ADE- RUSTOM-1&2, VSSC (GSLV, PSLV) & IJT Detail parts - HAL- Koraput, Nasik, Safire product container, canister, launcher Detail parts -Cockpit, Control Stick, HAL –ALH, RWRDC & ADA Roles and Responsibilities

Worked on aircraft Structure Assembly (Nose cone, Cockpit, Forward Fuse, Mid Fuse, Aft Fuse and Empennage Assemblies

Supported production team till FAI completion, led customer interactions for technical queries

Conducted regular MRB meeting with CFT and ensuring timely delivery as per PPC committed dates

Participating in innovation and continuous improvement activities using Kaizen, Poka-Yoke

Representative to attend weekly management review meeting and PMR FLEETGUARD FILTERS PVT LIMITED, HOSUR Nov 2011- Feb 2013 Production Engineer

Roles and Responsibilities

Preparing production schedule and activity plan every weekly basis, Manpower management

Improvement activities and develop production team conduct the meeting following FIFO

Achieve the production target and efficiency, Preparation of skill matrix, assigning the operators to line EDUCATION

B.E.(Aeronautical Engineering),from Perumal Manimekalai college of engineering, Hosur (2008-2011) Diploma in Mechanical Engineering,from Thiumathi Elizabeth polytechnic college, Perambalur (2007) Secondary School Leaving Certificate (SSLC)from GBHSS Kuliithalai, Karur (April-2002) OTHER DETAILS

Date of Birth: - 10th-June-1986

Passport no: - K2714640

Languages known: Tamil, English& Kannada

(Vadivel Kumar.A)

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