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KARTHIKEYAN.R

Contact: +917*********/+916*********

E-Mail: adh38x@r.postjobfree.com

Skype ID: karthikn23051992

TOP LEVEL ASSIGNMENTS

QUALITY ASSURANCE & QUALITY CONTROL

CAREER PRECISE

Hard working professional offering nearly 07 years of experience in Quality Assurance, Inspection & Testing, Power Utilities, Petrochemical and Oil & Gas Sectors. Adept at carrying out various tests and inspection for various processes and checking the quality standards of final goods at suppliers’ end. Demonstrated acumen in ensuring that processes - are conducted in accordance with specified guidelines and regulations. Deft in carrying out heat treatment related job function management NDT & DT.

Insightfulness in planning and initiating improvements to the supplier quality areas as needed to meet changing demands. Possesses sound knowledge about QA/QC, NDT, DT & PWHT activities. Splendid questioning and listening skills with ability to analyze responses, understand clients' needs and focus on quality, precision & punctual delivery of results. Possesses leadership skills including recognizing the strengths and weaknesses in others as well as oneself and willing to perform additional activities.

CAREER SCAN

Nov’17 to till date; with Ljungstrom Arvos Group in Kancheepuram as Engineer - Quality & EHS

Project – Obra “C”,Jawaharpur & Harduaganj Thermal Power Extension Sep’16 to Apr 17; with ISCO LLC in Kuwait

As Piping Inspector (In Mina Abdullah Refinery)

Project- CRUDE FRACTIONATOR TOWER MODIFICATION,PIPING TIE INS & REVAMPING OF HEAT EXCHANGERS

Jun 13 to Apr 16; with Omplas System Chennai

as Welding Engineer (In Overlay Cladding)

Project – RELIENCE CHARCOAL TOWER CLADDING -L&T HEAVY ENGG, VADODARA Core Competencies

Quality Assurance

Devising and implementing company quality assurance program in compliance with company requirements.

Prioritizing quality assurance responsibilities based on the integration of new designs and products into current production schedule.

Reducing zero-hour failures at customers end by controlling the quality during production with effective feedback & closure systems.

Inspection & Testing

Inspecting and testing the products at various stages in the production process.

Establishing testing procedures to determine a product's dimensions and characteristics.

Performing testing on the materials, parts, finished products to measure product performance under a variety of conditions.

Vendor Management

Leading supplier selection, assessment, and ongoing monitoring initiatives.

Supporting supplier quality goals and site-wide improvement initiatives through effective identification of opportunities and execution of departmental projects and site-wide initiatives.

Ensuring the supplier base consistently achieves the company’s delivery and quality requirements. 2

Significant Highlights:

At Ljungstrom Arvos Group in Kancheepuram

Project-Obra “C”,Jawaharpur & Harduaganj

Raw material Review and Dimensional & NDT inspection as per the requirement.

Stage inspection clearance as per MQP for fabrication components.

Lab witness & NDT witness for welded Joints as per MQP

WPS, PQR, & WPQ preparation for manufacturing.

WPQ witness for shop welders & subcontract welders.

ISO 9001,14001&45001 Internal auditor and coordinating for the internal audit.

Quality plan preparation & Vendor QAP approval.

Vendor qualification and vendor surveillance audit.

Coordinating Air preheater component inspection with client like Doosan & NTPC.

Expedite the vendor manufacturing component as per agreed schedule.

Implementing & Inspecting the JIGS for continuous manufacturing.

Assigning third party inspectors for inspection at vendor end.

Closing & Monitoring the effectiveness of NCR and providing RCA, CAPA.

Closely monitoring shop floor activities like consumption of gas, filler wire,Nozzles,sparys.

Individual & Final assembly Inspection of Air preheater components including Dimensional, Flatness, Blue matching.

At ISCO WLL (FDH Joint Venture)

Project-Kuwait CLEAN FUEL PROJECT (brown field KNPC-MAB)

Review & inspection of MTC, MRIR.

Inspect material as per specification and give clearance for FIT-UP.

Inspect dimensions & fit-up of weld joint as per approved WPS & Drawings and give approval for welding.

If preheat required for welding joint inspect the preheat work and give clearance to welding.

Before welding inspect welding area, welding consumables, welder ID, documents as per specification and give approval.

During welding process check the filler electrodes, backing and qualification of welder as per approved WPS.

Review PMI reports as per the specification and supporting to team.

Review ITP, ISO, P&ID and Make inspection for piping work & as built as per site condition.

Inspecting the Destructive and Non Destructive tests and review reports as per specification.

Inspection of pneumatic & hydro tests as per specification.

Inspection of structure as per requirement specification.

Review P&ID, Isometric drawing and inspect fabrication pipe line, line check inspection and give punch points.

Review hydro testing package and inspect hydro tests as per specification.

Prepare MRIR, and SPOOL RELEASE NOTE as per the request.

Prepare & maintaining relevant all document & submit to QA Department or client after completed of job.

Make RFI to client for Fit up, In process welding, NDT activities, Package review & Pressure test.

Submit all inspection records to client and close RFI on the time.

Preparing dossier for any kind of jobs and submits to client.

Maintain the calibration register for all instruments to up to date.

Maintain good working practices during production and quality activity.

Daily attending Tool Box meeting before starting the work At Omplas System,Porur

Worked For – GATE VALVE CLADDING - FORBES MARSHALL PVT LTD- PUNE,TOBV VALVE CLADDING – ADVANCE VALVES GLOBAL- NOIDA,RELIENCE CHARCOAL TOWER CLADDING- L&T HEAVY ENGG- VADODARA.

GATE VALVE CLADDING - FORBES MARSHALL PVT LTD,PUNE:

Welding Engineer representing Omplas Systems in GATE VALVE PROJECT, in which about 140 kg of Stellite 6 Powder was cladded and repair welding on 26” Gate Valve Body

Components such as Discs and Seat Rings. (Parent metal-WCB Thk-25mm Welding process-PTAW)

Major works include Selection of Process; Preparation and Authorisation of Procedure Specifications; Metallurgical Inspection on Heat affected zone, Structural Changes on the base material due to heavy cladding; Welding Inspection such as LPI (Fluorescent), Hardness, Dimensional analysis. 3

TOBV VALVE CLADDING –-ADVANCE VALVES GLOBAL,NOIDA:

Welding Engineer representing Omplas Systems in TOBV VALVE PROJECT, in which about 1 tonne of Inconel 625 wire was cladded on components of 6” and 12” TOBV valve

bodies. (Parent metal-WCB Thk-25mm Welding Process-GTAW&GMAW)

Major works include preparation and authorisation of Work Instructions (Welding Procedure Specifications for GMAW Process), Qualification of Welders, Process monitoring and Welding Inspection such as LPI, PMI. RELIENCE CHARCOAL TOWER CLADDING –- L&T HEAVY ENGG, VADODARA:

Welding Engineer representing Omplas Systems in RELIANCE PROJECT, in which about 16 tonnes of stellite 6 powder was cladded on components such as 45 deg elbow, Tee, Circular Plates, Manifolds and Cones.(Parent metal-carbon steel,THK-12mm Welding process-PTAW+GTAW)

Major works include welding inspection such as Visual Testing, PMI, LPI, Hardness, Radiography; Procedure specification for PTA Welding Process and Process monitoring as per ASME Standards CERTIFICATIONS

TWI – CSWIP 3.1 Certified Welding Inspector (CSWIP-708164).

LRQA - Certified Internal Auditor in IMS (ISO-9001:2015,ISO-14001:2015,ISO-45001:2018).

ASNT- Level-II Ultrasonic Testing, Radiography Interpretation, Magnetic Particle Testing, Liquid Penetrant Testing. SCHOLASTICS

Bachelor’s Degree in mechanical engineering from C.S.I Institute of Technology Thovalai in 2013. IT SKILLS: Well versed with MS 98/2000/Xp & Win -7, Internet Browsing. PERSONAL PROFILE

Date of Birth : 23th May 1992

Languages Known : English, Tamil & Hindi

Permanent Address : 2/14 North Pillaiyar kovil street, Nainaragaram,Kadayanallur Taluk,Tenkasi District Passport No. : L7770152

Date of Issue : 12/03/2014

Date of Expiry : 11/03/2024

Place of issue : Madurai

DECLARATION

I do hereby declare that above furnished details are true to the best of my knowledge, Place :

Date : Karthikeyan. R

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