adh2kw@r.postjobfree.com +91-962*******/ 915-***-****

Location Preference: Delhi- NCR/ Pune/ Gujarat

A dedicated professional, proficient in running successful method-oriented operations & taking initiatives for business excellence through process improvement; targeting top-notch assignments as General Manager with an organization of high repute

Strategic professional with over 25 years of experience in driving large engagements in Production Planning, Manufacturing Operations, New Product Development, Quality Assurance and People Management; rich exposure in developing, implementing and maintaining manufacturing systems in compliance with quality standards

A Strategist & Executor: Formulated Process strategies aligned with organizational Mission vision encompassing Process Design, innovative and cost effective production methodologies

Proven Capabilities in driving large engagements such as Operations Management, Manufacturing((Plastic & Rubber Injection Moulding & Moulds) Supply Chain Management, New Product Development & Plant Expansions

Expertise in Plastic Injection Moulding Process, Rubber Injection Moulding Process, Hydraulic & Mechanical Press Process, Special Purpose Machinery (SPM), Other Standard Machinery, Moulds, Plastic Raw Material, Rubber Compounds, QMS and QC Tools & Technologies

Successfully utilized qualitative & quantitative skills in increasing awareness by promoting & implementing various modern production tools; enhanced the Plant Capacity by implementing 6-Sigma Projects and Lean Manufacturing Tools

Exhibits a strong and firm approach for sustaining / encouraging safe work environments, and proven capability to streamline operations; applies continuous improvement principles to increase process efficiency and company profits

Balanced key Leader in Business & People, who has successfully led and motivated team towards growth and success in the organization; created a clear view of future through coaching and execution; groomed the team with technical expertise on various facets as per requirement of the project

Plant Operations & Management

Strategic Planning & Leadership

Decision-making Support / Continuous Process Excellence

Manufacturing Operations

Budgeting/ Forecasting/ Cost Control

Plastic & Rubber Injection/ Moulding Process & Moulds

Vendor Management

Profit Centre Operations

People Management

Notable contribution in injection moulding machine automation (Auto-degate and flaming) and saved 25.92 Lakhs/ annum; implemented Online usage of runner & sprues which saved, 26 L per annum

Enhanced plant capacity for new business by SMED- Mould Changeover and reduced the time from 45 to 29 minutes

Track record in reducing Cost of non-conformity CNQ from 2.9 % to 1.5 %; ensured Safety – ZERO (0) Accident

Conducted training for 2 person per quarter; elevated productivity by 12.86L/month and improved Cycle time

Successfully implemented 5S, Lean manufacturing, TPM, SMED & OEE across the organization

Since Apr’20

Dec’16-Mar’20

Cooper Standard, Bawal- Haryana as Operation Manager (Head Operation)

Key Result Areas:

Spearheading the entire manufacturing plant departments with respect to Production, Quality, Cost, Delivery, Safety, Morale & Environment

Playing a key role as a Core Member of the Executive Decision-making Team; developing and formulating long/short-term revenue growth and operational strategies for the plant in line with defined business objectives

Administering entire project/production operations with a view to ensure timely accomplishment of production targets within the time and cost parameters

Engaging with top management for evolving strategic vision, driving change, infusing new ideas and taking business performance and productivity to the next level

Engaging in P&L review and profitability improvements through implementation of continuous improvement initiatives

Leading Product strategies for enabling growth in the emerging markets

Formulating all necessary policies and procedures to ensure that the Plant, equipment and the resources are effectively utilized to ensure maximum production efficiency and quality targets are achieved as per plan

Adhering quality standards like ISO 9000/2015 & TS16949/2016, ISO 14001, OHSAS, EHS

Taking stringent QA/QC measures including preparation of necessary documents for ensuring compliance with standards & customer requirements; implementing all manufacturing driven initiatives - TPM, Six Sigma, 5S, KAIZEN, EMS & OSHAS

Implementing process improvement initiatives, identifying bottlenecks and setting up new processes or procedures to increase the production

Drafting & formulating daily production reports including Incident Reports with CAPA, Daily Target versus Actual Production Report, Machine Maintenances Schedule, Overall Machine Efficiency Calculation, Daily Rejection Analysis Report and Personnel Records

Devising health safety management systems for maintaining sound environmental and safety conditions; monitoring safety-related processes such as hazard assessment, work instruction development, incident investigation, LPA, 6S, safety walk

Leading and mentoring the team; monitoring their performance, motivating them in order to take productivity to next level

Timex Group Precision Engineering Ltd. (TGPEL), Noida as Senior Manager (Head Plastics)

Key Result Areas:

Developed new initiatives to create Annual Operating Plan (AOP) to support strategic directions

Provided leadership across end-to-end Operations of the organization which includes:

oManufacturing, New Product Development, Maintenance, Quality Assurance, Process Engineering, Supplier Quality, Productivity Improvement & Cost reduction Projects TEI (Total Employee Involvement) Initiatives

oPlant Quality, Supply Chain Management, Facilities Management, HR & Finance with adherence to legal, statutory & regulatory compliance

Steered the Plant Operations as per the defined targets, safe, continual & efficient operations

Liaised with top management for evolving strategic vision, driving change, infusing new ideas and taking business performance and productivity to the next level

Formulated strategies, operated budgets, tracked & reviewed budget milestones, optimized generation costs through proper load plan and performed variance analysis

Dec’12 - Nov’16 with Plastic Omnium Auto Exterior (India) Pvt. Ltd., Pune as Manager Production

Jun’09 - Dec’12: with Minda Valeo Security Systems Pvt. Ltd., Chakan, Pune as Head Production

Oct’03-May’09: with Moser Baer India Ltd., Greater Noida as Senior Engineer Process Engineering-Cell

Apr’98-Sep’03:TATA Auto comp Systems Ltd., Hinjewadi, Pune as Team Leader Production

Jul’95-Mar’98: Mutual Industries Ltd., Dadra & Nagar Haveli, Vapi as Shift Engineer

Diploma in Business management from IBMR Pune University, 2001

Diploma in Computer Application from CDAC, Pune in 2000

Post Graduate Diploma in Plastic Processing Technology from CIPET, Hyderabad in 1994

Graduated in Science from Utkal University (Odisha) (Physics Hons.) 1991

Faurecia, France (03 Months from May 1998 to July 1998)

Studied the theoretical aspects of production system like PSE encompassing Single Minute Exchange of Die SMED, 5S, KANBAN, Kaizen, Poka-Yoke, TPM. Injection moulding Process of materials like nylon66, Nylon GF, PC, POM, ABS, PP, HIPS

Microsoft Office (Word, Excel, PowerPoint), Outlook, Windows & Windows XP

SAP (ERP System)

PC Soft (ERP System)

Mfg. - Pro

Plastic Injection moulding machine ( 50 Tonns to 3200 Tonns )

oFerromatik Milacron, Fanuc

oArburg, Engel, L & T, JSW, Lienfa and Battenfeld, Haitian, Sumitomo, Netstall, Toshiba

Rubber Injection moulding machine

oDesma, Watai, Hind, Kabira, Hydropneumatic Advent Machines

oExtrusion Machines ( 90 mm)

oDavis Standard, Proteo Extruder

Special Purpose Machinery (SPM)

oCustomized Ultrasonic Washing, Cleaning & Drying Customized Adhesive Application & Drying Customized Hot Insert Embedding

oCustomized Manual Assembly Machines

oCustomized Leak Testing & End of Line Testing Machines Customized Conveyor System

Other Standard Machinery

oUltrasonic Welding machinery like Branson Make

oVibration Welding machinery and Over Head Cranes

Moulds

oGeneral Two Plate Moulds, General Three Plate Moulds, Typical HRS Moulds

oTypical Moulds with sequential gate valve systems, Multi Impression Moulds up to 32 Cavities

oTypical Moulds with multiple mechanical & hydraulic side core actuations

Plastic Raw Material

oNylon 6 - Filled & Unfilled

oNylon 6,6 - Filled & Unfilled

oPC, ABS, PBT, Poly Acetals, PMMA, PC + ABS Blends. PC + PBT Blends, PP - Filled & Unfilled

oHDPE, LDPE and LLDPE

Rubber Compounds

oAEM Rubber Compounds with 50, 60 & 70 Hardness

oEPEM Rubber Compounds with 60 Hardness

oFPM Rubber Compounds with 60 & 70 Hardness

QMS

oISO 9001-2015. ISO TS – 19649 (IATF), ISO – 14001, ISO – 14001

oEMS, OHAS

QC Tools & Terminologies

o7 QC Tools, TPM, KAIZEN, Six Sigma

oLean Manufacturing, POKA YOKE, 6S

Date of Birth:

3rd February 1972

Address:

Flat No. 3A, block-1, lig, near shriram millenium school. sector – 135, Noida-201304, U.P.

Languages Known

English, Hindi, Oriya and Marathi

SUMANTA KUMAR NAYAK

PROFILE SUMMARY

CORE COMPETENCIES

CAREER TIMELINE

Jun’09-Dec’12

Dec’12-Nov’16

Since Apr’20

Dec’16-Mar’20

Oct’03-May’09

Moser Baer India Ltd., Greater Noida

Minda Valeo Security Systems Pvt. Ltd., Chakan, Pune

Plastic Omnium Auto Exterior (India) Pvt. Ltd., Pune

Timex Group Precision Engineering Ltd (TGPEL), Noida

Cooper Standard, Bawal

NOTABLE ACCOMPLISHMENT ACROSS THE CAREER

WORK EXPERIENCE

PREVIOUS EXPERIENCE

ACADEMIC DETAILS

TRAINING

IT SKILLS

KNOWLEDGE PURVIEW

PERSONAL DETAILS

Contact this candidate