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Manager Plant

Location:
Pune, Maharashtra, India
Posted:
November 22, 2020

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Resume:

Hemant Chaudhari

'H- ***, Shivshrushti Park,

Near CNG Pump, Sector No. 14,

Chikhali Pradhikaran,

Pune 411019.

Contact No.: - 880-***-****/ 708-***-****

Email: - adh1mm@r.postjobfree.com / adh1mm@r.postjobfree.com

Career Objective :- An aspirant & zealous engineer who seeks an opportunity that will show my technical knowledge, competency & hone the skill by maintaining learning attitude so that it will increase growth rate & prosperity of my country, organization and me.

Professional Experience:-

A competent professional having more than 25 years of total experience in flow control valves, Steam Traps, automobile sheet metal as well as machining parts manufacturing companies, also in sintered products related companies in Operation, Production, Manufacturing. Out of which 2 years in handling complete Greenfield Project. Handling diversified projects and providing analytical solutions to, Production, Operations, Business Development and Revenue Management in highly demanding environments. Worked closely with the senior management and led critical projects in different locations. Skilled in providing customized long term strategic forecasting solutions for pipeline products, inline product portfolio forecasting, scenario development for go/no-go decision making projection of market size and identification of target market segments. Responsible for data extraction along with interpretation and layout, preparation and presentation of project output.

Educational Qualification:-

Bachelor's degree of Engineering in Mechanical, Amravati University, Amravati with first division in year 1995.

Skill Areas:-

Operations/ Production/ Manufacturing/ Plant Engineering/ Project Management/ People Management/ Supply Chain Management/ Procurement/ Purchase/Product Quality/ Maintenance Planning/ MIS Report/ New Product Development/ Cost Reduction/ Inventory Control/ Business Development/ Costing/ Lean Manufacturing/ Decision-making/ Leadership .

Knowledge of Other Areas:-

Having knowledge of 3M, Kaizan, Poka Yoke, 5S, 7 QC, TQM, TPM, APQP, PPAP, MSA, FMEA, DFMEA, 7 QC tools, 8D format, GD &T, TS16949 requirement & implementation, OHSAS 18001, ISO14001 etc. Also working as a LEAN Facilitator.

Computer Knowledge:-

Knowledge of MS-Office, Tally, Internet and working in SAP & ERP Environment.

Work Experience:-

1. Organization : Pennant International Corp. India Pvt. Ltd., Pune.

Designation : Plant Head

Duration : Sept. 2016 to till date

Organization Profile:-

Pennant International Corporation India Pvt. Ltd., is an ISO & PED certified company. The company manufacture Thermodynamic Steam traps, Inverted Bucket Steam Trap, Float & Thermostatic Steam Trap, Thermostatic Steam Trap for Balanced pressure & Clean steam application, Float type Air Eliminator, Air Vent, Liquid Drain Trap, Pipeline Accessories – Strainers, Fabricated Separators, Steam/ condensate Manifold, Compact Module, Piping connector, Sight Glass, Single Disc Non-Slam Check Valves, Pneumatic Actuator, Condensate pumps. Flow control valves like Gate Valves, Globe Valves, Lift check Valves, Swing check Valves, Piston Valves, Control Valves, Angle Seat Valves. The Size of the valves varies from 1/2' to24' according to Customers requirement. Company was supplying valves to Chemical, Petrochemical, Pharmaceuticals, Food, Steel, Water, Oil, Automobile etc Industries. We are exporting 85 % material.

Accountable to: - Director

Objective: - Meeting customs expectation in regards to delivery, quality and cost. Getting new business and growing existing business.

Job Profile and Responsibilities:-

Production Planning/Control:-

Understand customer requirements and convert it into daily plans, weekly, monthly and annual, adjust plans wherever there are deviations, monitor work in progress, ensure adequate stocks of finished goods/ raw material packing material and smooth flow of components, prepare an annual budget to incorporate costs in order to minimize costs and delivery times.

Production Supervision/ Monitoring:-

Supervise production of goods of quality and in adequate numbers according to demand by customers, organize production in shifts, identify and resolve all bottlenecks, identify all are which need improvement, stabilize production flows in order to meet customer demand terms of quality, cost and delivery.

Logistics & Dispatch:-

Supervise dispatch of finished goods, ensure availability and upkeep of palettes to customers to meet demands, liaise with transporters to deliver products on time, negotiate with transporter on freight costs, and generate invoices in order to meet delivery timelines and expectations.

People Management:-

Build a team, set targets and support the team in achieving targets, ensure discipline of workforce and compliance of all safety norms in order to have a motivated workforce and maximize productivity.

Plant Engineering:-

Supervise breakdown maintenance, preventive maintenance, utilities/spares planning, prepare budget for maintenance department in order to prevent breakdown of machinery in plant resulting in loss of productivity.

Manufacturing Engineering:-

Supervise design, maintenance and upkeep of tools, develop and implement Capex plans, identify specifications and commission new equipment in order to facilitate smooth running of production process.

Annual Planning/Strategic Planning:-

Understand stakeholder expectations and work towards realizing them by conducting manufacturing planning, manpower planning, capacity planning, setup quality, cost and delivery expectations, review plans periodically against progress, communicate plans to operations on a timely basis in order to cater to future needs or surges in demands. Also preparation of MIS.

Statutory requirements:-

Maintain the statutory requirement so that there should not be any problems from government agencies.

Administration:-

Appropriate administration, budgeting, monitoring, reporting, communication and liaison. Administration of complete plant which includes HR, Purchase, Stores, Accounts etc.

2. Organization : Sulzer Friction Systems India Ltd., Pune.

Designation : Plant Manager

Duration : April 2012 to Sept. 2016

Organization Profile:-

Sulzer Friction systems an ISO TS 16949 and ISO 14001 certified European based company, ranks internationally among the leading manufacturers of friction lining, power transmission coating, and modules for the passenger car and utility vehicle manufacturing industry. Sulzer Friction Systems draws of decades of experience with synchronizer technology. Sulzer not only uses proven thermal brass or molybdenum spray coatings, but also highly innovative carbon friction materials. It is no surprise that most modern dual clutch transmissions are specified by the OEM with Sulzer technology. When it comes to synchronizer rings for passenger, commercial and off-road vehicle transmissions, Sulzer is the benchmark of performance and a global industry leader.

In India supplying to TATA Motors, Mahindra and Mahindra, General Motors, Ashok Leyland, Toyota through Divgi Warner Pvt. Ltd.,TREMEC India Automotive Pvt. Ltd, Natesan Synchrocones Pvt Ltd., Owari Precision Products India.

And abroad almost all the OEM’s Sulzer is supplying the Synchronizer rings.

Accountable to: - President

Job Profile and Responsibilities:-

Completed a Greenfield project for Synchronizer ring, a auto component of 4 wheeler used in complete Transmission Systems. Worked as a Plant Manager and looked after technical as well as commercial activities along with Operations.

Supervise production of goods of quality and in adequate numbers according to demand by customers, organize production in shifts, identify and resolve all bottlenecks, identify all areas which need improvement, stabilize production flows in order to meet customer demands in terms of quality, cost and delivery.

3. Organization : Badve AutoComps Pvt. Ltd., Pune.

Designation : Sr. Production Manager

Duration : Aug. 2010 to March 2012

Organization Profile:- Badve AutoComps Pvt. Ltd., an ISO/TS-16949:2009 Company engaged in manufacturing of sheet metal press Parts, welded assemblies like Exhaust Systems, Chassis BIW Components etc for Automotive Sector.

The Major Customers are Baja Auto Ltd., TATA Motors Ltd., M & M Ltd., Mahindra Two Wheeler, Ashok Leyland etc.

Accountable to: - VP

Job Profile and Responsibilities:-

Look after complete production and planning as per customer requirements. Proper allocation of Man, Machine and material. Plant capacity planning and proper utilization of resources.

4. Organization : RojeeTasha Stampings Pvt. Ltd., Pune.

Designation : Production Manager

Duration : Aug.2002 to July 2010.

Organization Profile :- RojeeTasha Stampings Pvt.Ltd. an ISO/TS-16949:2002 Company engaged in manufacturing of heavy press parts, welded assemblies, dies & fixtures for Automotive Sector.

The Major Customers are TATA Motors Ltd., M & M Ltd., John Deere (Tractor Div.), Fiat India, Piaggio Vehicles, etc.

Accountable to: - Managing Director

Job Profile and Responsibilities:-

Look after complete production and planning as per customer requirements. Proper allocation of Man, Machine and material. Plant capacity planning, proper utilization of resources, shift management etc.

5. Organization : Steel Strong Valves (I) Pvt.Ltd, Rabale, Thane.

Designation : Sr. Production Engineer

Duration : Feb.1999 to July 2002

Organization Profile:-

The company manufacture valves like Gate Valves, Globe Valves, Lift check Valves & Swing check Valves. The Size of the valves varies from 1/2' to24' according to Customers requirement. Company was supplying valves to Chemical, Petrochemical, Pharmaceuticals, Food, Steel, Water, Oil, Automobile etc Industries.

Accountable to: - Manager Production

Job Profile and Responsibilities:-

Look after complete production and planning as per customer requirements. Proper allocation of Man, Machine and material. Plant capacity planning, proper utilization of resources, shift management etc.

Maintaining shift production records, look after machine maintenance, breakdown. Maintaining all documents as per ISO.

6. Organization : M.M.Sintered Products Pvt.Ltd, Nagpur.

Designation : Production Engineer

Duration : July 1995 to Jan. 1999

Organization Profile:-

This is Powder metallurgical manufacturing firm of different automobile parts & home appliances parts such as Bushes, Coupling, Valve plate, valve seat, cauge Bearing, plug, thrush washer etc. According to customer’s requirement. We were producing parts at different densities & hardness. The Dimensions were controlled in Microns.

Accountable to: - Manager Production

Job Profile and Responsibilities:-

Look after complete production and planning as per customer requirements. Proper allocation of Man, Machine and material. Plant capacity planning, proper utilization of resources, shift management etc.

Maintaining shift production records, look after machine maintenance, breakdown. Maintaining all documents as per ISO.

Machine Activities:-

Setting & Knowledge of different M/c's like Grinder (Cylindrical & Surface), Hardness Testing M/c. U.T.M, Electrical Furnace (Sintering) Electric, Hydraulic & Pneumatic Presses. Also Electro Discharge Machine (E.D.M.) which is used for fine operation. Knowledge of Tools, Punches & Dies.

Personal Details:-

1. Date of Birth : 22nd June 1973

2. Sex : Male

3. Marital Status : Married

4. Languages Known : English, Marathi & Hindi

5. Nationality : Indian.

MAJOR CONTRIBUTION IN PENNANT INTERNATIONAL CORPORATION INDIA PVT. LTD.

1) Increased in productivity by 15 % by changing manufacturing layout

2) Reduction in parts weight by 10 % with the help of Design & Development team

3) Improved on time delivery to customers from 65 % to 90 %

4) Export business increased by 10 %

5) Developed new suppliers for smooth running of Production

MAJOR CONTRIBUTION IN SULZER FRICTION SYSTEMS INDAI LTD.

1) Got a business from Owari Precision Products India for Toyota.

2) Got a business from TREMEC India Automotive Pvt. Ltd for General Motors.

3) Eaton, ZF, Honda Motors, Maruti etc business are in pipeline.

4) Completed a Greenfield project for Synchronizer ring, a auto component of 4 wheeler used in complete

Transmission Systems.

5) Setup of complete production line for synchronizer ring of M & M Ltd. for their W201 and NGT 530

transmission.

6) Setup of complete production line for synchronizer ring of Tata Motors Ltd. for their GB76 MKII

transmission.

7) Setup of complete production line for synchronizer ring of General Motors Ltd. for their TR3655, TR2450

transmission.

8) In process of setting of complete production line for synchronizer ring of Toyota for their 613K, 632K and

633K transmission.

MAJOR CONTRIBUTION IN BADVE AUTOCOMPS PVT.LTD.

1) Contribution in getting business and development of Chassis parts, BIW, STA, WBA, CCB for Tata

Motors Penguin Vehicle (0.50 Tonner).

2) Contribution in getting business and development of Chassis parts for different variants of ACE (0.75

Tonner) Vehicle like FE, Plastic Fuel Tank, Face Lift, Dicor of Tata Motors.

3) Contribution in getting business and development of Exterior, BIW, and Hinges parts of Ashok Leyland

NGC Vehicle.

MAJOR CONTRIBUTION IN ROJEETASHA STAMPINGS PVT.LTD.

1) Got the business and executed very prestigious projects of Tata Motors Ltd. For Ace, Ace Magic, Ace 1

tonner, Xenon, Sumo Grande, Indica, Indica Vista, Indigo Cs, Manza etc consisting of development of

many sheet metal parts like Chassis, BIW components etc (more than 1000 Dies & 400 checking

fixtures), also developed Skin Components like Body Side Outer, Roof, Tail Gate, Doors etc. for TML

(Xenon & Sumo Grande Vehicle).

Major role in coordination with all toolings, Fixtures (in-house & Vendors) and Approval of parts at TML.

Also coordinated for Payment with TML.

2) Got the business and executed a prestigious Scorpio project of Mahindra & Mahindra consisting of

development of 70 parts (21 critical welded assemblies, checking fixtures, welding and assembly

fixtures)

3) Contribution in getting business and development of L&T John Deere’s (Tractor) Fender.

4) Contribution in getting business and development Piaggio Vehicle (3/4 Wheeler).

5) Contribution in getting business and development Fiat Vehicle Palio.

6) Contribution in getting business and development of Tata Motors Export Vehicle.



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