Hendrik Petrus Broodryk

* ******** ******* ****: +278******** Meer en see Email: adh0lu@r.postjobfree.com Richards bay 3901

Kwazulu Natal South Africa

PERSONAL INFORMATION

Name & Surname - Hendrik Petrus Broodryk Date of birth - 02-12-1965 Nationality – South African Material status – Married Passport – Yes Licence – Code 08/EB

Gender: Male

OBJECTIVE

Career Objectives: Mechanical Maintenance Supervisor Mechanical Technician: Rotating Equipment Senior Rotating Equipment Specialist Maintenance Workshop Foreman and Commissioning supervisor

An efficient senior-level management professional and expert technician, offering 29 years’ experience in establishing first-class mechanical maintenance systems for leading organizations in the African petroleum, oil & gas and paper industries. A qualified Fitter and Turner with Mechanical Maintenance supervisor’s background, has successfully executed numerous projects through extensive subject knowledge and an innovative hands-on approach.

A positive strategic leader and talented artisan, I maintain a balanced lifestyle as hardworking professional, committed family-man and sports enthusiast.

CAREER HIGHLIGHTS

Team Leader for 10 years of the Mechanical Maintenance Rotating Equipment Workshop & Mentor of the Technical Support Team [Reliability & Integrity] within a large Paper Mill Complex. Improved Rotating Equipment Reliability [MTBF of centrifugal pumps from 26 months to 74 months in the last 27 months], Cost Reduction & Optimization and commissioning new upgrading.

Mechanical Maintenance Supervisor role at Majuba power and generation plant for Actom John Thompson boiler division to reduce the UCLF on the tube mills for power plant and it was the worst in South Africa for all power plants, and I manage to reduce that UCLF on the tube mills to be the best comparing power plant in South Africa ranking “First position” overall in the maintenance department from 2015 to 2017

Star Award for Outstanding Achievement, Sappi, 2002

Apprentice of the Year Award for Excellent Performance, Trans-Natal Coal Corporation [3rd year apprentice],1989

3 Apprenticeship Certificates with Merits Certifications, 1986 1989

SUMMARY OF QUALIFICATION

Qualified Mechanical Fitter and Turner: Supervisory skills

Experience: Turning Milling Shaping Hydraulics Pneumatic s General fitting Piping systems

Maintenance Management skills. Ability to learn new tasks quickly and work productively under pressure.

Solid Project Management acumen through strategic planning, development, implementation and system maintenance.

Systematic approach to problem solving on all rotating equipment.

Adept at reading/interpreting engineering drawings and machines to precise tolerances

Thoroughly experienced in Petroleum Refining Oil & Gas Production Rotating & Pressure Equipment selection, installation, & commissioning

Advanced development of Maintenance Management Plans, Cost Reduction Programmes and KPIs.

Reliability Improvement Processes, Optimization & Asset ‘Life Cycle’ Management of Turbine driven

Demonstrated expertise in identifying, assessing, engineering and influencing high payback activities which improve Business Performance Goals.

People-oriented leader and team player. Leads with integrity and selflessly in the best interests of the organization.

A resourceful thinker and problem solver. Innovative and progressive visionary.

Adept at value adding report creation and correspondence writing.

Perseveres, even when faced with difficult situations and opposition.

Results-driven and solutions-focused philosophy.

Adheres to organizational quality standards and service excellence at all times.

Constructive and assertive management style.

WORK EXPERIENCE

10-08-2018 - Current

Name of firm AESSEAL - SA

Designation Reliability Technician on rotating equipment and Mechanical seals

Former designations Ambatovy Mine – PAL and Refinery plants

Period of work August 2018 to Current

Reason for leaving

Core Overview;

Holds overall responsibility for the development and operation of a comprehensive Maintenance and preventive maintenance on the rotating equipment and Mechanicals seals on PAL and Refinery plants, of Ambatovy mine in Madagascar Toamasina, ensure Mechanical seals AESSEAL and Flowserve seals and John crane seals performing on all critical equipment and availability are in healthy stages assist with MTBF Status on all rotating equipment

Key Roles & Account-abilities;

Ensures that all rotating equipment complies with API Standards for the nickel and cobalt mining industry.

As a field SME mentoring Nationals in the installation, rebuild, repair, of centrifugal pumps to meet API standards.

Evaluates and identifies key compliance monitoring areas related to potential training of rotating equipment and AESSEAL mechanical shop with lapping of seal faces.

Executes, controls, and proactively manages reliability analysis to project schedules, including risk identification, risk mitigation and change management (MOC).

Advises on the development and ongoing evaluation of the company’s procedure, compliance monitoring and enforcement programed implementation plan.

Develops and applies criteria for analyzing and approving reliability components of the implementation plan.

Oversees the application of precision maintenance techniques, including bearing clearance and installations, laser alignment, vibration and balancing, and Autoclave agitators and on the refinery plants.

Compiles failure reports on MS Word, Excel and JDE Systems.

Reviews Mechanical seals piping plans and on all rotating equipment pumps and agitators on Autoclaves.

Improvements on all equipment related to upgrades

Rotating equipment ensure all the assembling and disassembling comply with the API standards and proper QCP are used to repair equipment.

WORK EXPERIENCE

2015 – 01-06-2018

Name of firm ACTOM John Thompson Boiler Division, Majuba Power Plant, Volksrust

Designation Mechanical Maintenance Supervisor

Former designations Maintenance work on boilers from Unit 1 to Unit 6

Period of work December 2015 to 1st July 2018

Reason for leaving retrenchment

Core Overview;

Holds overall responsibility for the development and operation of a comprehensive Maintenance and preventive maintenance on all six boilers at Majuba power boiler plant.

Key Roles & Account-abilities;

Tube Mills and Burners maintenance, Girth gear and drive pinion gear, Hansen Gearbox for mills, Top and Bottom Ball Loading gates with spindle and nuts, Lubrication systems for tube mills, Spur gear and drive pinion gear for feeders gear drive units Fenner type with electrical motor, Bunker gates and spindle and nuts, Main Electrical motors with sleeve bearings or called white metal bearings, RAW Coal suits and Coal feeders, Also maintain PF leaks on overall of the tube milling plant and Burners, actuator on the ball loading and Bunker gates, Trunnion seals on the mills DE and the NDE sides, Ash chain conveyors, Feeder Take up and Idler pulleys with feeder chains, tube mill Trunnion bearings and lubrication systems positive displacement pumps and gear pumps low pressure and high pressure pumps on lube oil systems. Piping systems repairs and fabrication. Drive train alignment with DTI gauges and laser alignments. Girth gear replacement and pinion replacement on tube mills. Girth gear swops around and alignment. Burners and core air tubes repair and replacements. Carries tubes and lances on burners.

2009 - 2015

Name of firm Applus Velosi Angola – GABGOC Chevron

Malongo Angola

Designation Senior Reliability Analyst on Rotating Equipment / Mechanical Supervisor and Mentor and advisor and technician

Former designations Rotating equipment specialist / Mechanical Supervisor onshore and Offshore with FPSO / Greater platunio In Luanda and on Malongo Cabinda

Period of work December 2009 to 17 December 2015

Reason for leaving Retrenched

Core Overview;

Holds overall responsibility for the development and operation of a comprehensive quantitative analysis programed for the rotating equipment of Velosi, Chevron Malongo.

Promoted to Senior Rotating Equipment Reliability Analyst in November 2012.

Key Roles & Account-abilities;

Ensures that all rotating equipment complies with API 610 Standards for the Oil and Gas industry.

As a field SME mentoring Nationals in the installation, rebuild, repair, and alignment of centrifugal pumps to meet API standards.

Evaluates and identifies key compliance monitoring areas related to potential training of rotating equipment.

Executes, controls, and proactively manages reliability analysis to project schedules, including risk identification, risk mitigation and change management (MOC).

Advises on the development and ongoing evaluation of the company’s procedure, compliance monitoring and enforcement programed implementation plan.

Develops and applies criteria for analyzing and approving reliability components of the implementation plan.

Oversees the application of precision maintenance techniques, including bearing clearance and installations, laser alignment, vibration and balancing S&N seawater lifts pumps.

Compiles failure reports on MS Word, Excel and JDE Systems.

Reviews pump curves ACT for factory on pump performances.

Performs laser alignment with Rota aligns tool and the new John Crane laser machine.

Supervises water washes on Rolls Royce gas turbines.

Oversees maintenance of the FPSO piping systems with PSVs.

Monitors the active factory on rotating equipment.

Conducted training in several of types of pumps and laser alignment.

Performed Root Cause Failure Analysis with the Mechanical crew and production crew on Tukula. Served as Project Lead and Mentor of RCA and 5 Why Investigations.

Commissioning new equipment and upgrades to equipment.

I have experience of large scale / heavy volume pumping systems like in oil and gas industry and pulp and paper

Gearbox repairs Hansen and Santa solo gearbox

Pump curves ACT factory on Pump Performances.

Active factory on the rotating equipment to monitor pumps performance

Wrote and delivered failure reports.

Conducted laser alignment with Rota aligns tool and new John Crane laser machine.

Collaborated with the mechanical and production crews for Root Cause Failure Analysis on Tukula.

Coached Angola Nationals on pump repairs while working on the Tukula field.

Applied precision maintenance techniques for bearing clearance and installations, laser alignment, vibration and balancing support.

Equipment includes;

Repairs on pumps: MSD shipping multistage pumps S&N sea water lifts pumps Water injection multistage pumps [Sulzer] Vertical line centrifugal pumps Horizontal centrifugal pumps Clouds centrifugal pumps Positive replacement pumps Warman pumps various sizes Gorman rump pumps Split casing vane pumps Slurry pumps Compressors centrifugal pumps Samco pumps and Sulzer pumps with different group sizes 1-6 Scan pumps group 1 -5 size Mono pumps Rapped Alweiler pumps Syndine pump Sulzer Andritz Pumps Refiners Andritz Actuators and Repulpers

Mechanical Seal John Crane and AES seal for all types of pumps and piping systems

.

Mentored Angola Nationals on;

Pump repairs Bearing removal and fitment SKF Bearings Bearing crush and clearance with plastic gauges Mechanical seal replacements Coupling fitment and DBSE corrections Correct QCPs on different equipment on site and in maintenance workshop Conducted training in several of types of pumps and laser alignments reverse back to back alignment with dial indicators.

Team Management;

Comfortable leading and directing teams.

Disseminates and cascades the corporate value systems throughout the organization.

Maintains high levels of engagement and motivation of teams who are required to deliver within short periods under stressful circumstances; acknowledging recognized efforts accordingly.

Sustains sound relationships, and initiates effective team work collaboration with colleagues to boost efficiency and elevated morale/optimism.

Mentored the pump repair shop Nationals with his repair skills and operated the Schenk Balance Machine to balance to a G 1.0 standard.

2002 - 2009

Name of firm Mondi paper mill, Richards Bay

Designation Fitter & Turner in Maintenance Workshop Stand-in Foreman in Machine Workshop Centrifugal Pump Technician

Period of work May 2002 to October 2009

Reason for leaving Better works opportunity

Key Roles & Account-abilities:

Effectively maintained the machine workshop in compliance with safety and ISO 4001/2 standards.

Managed and supervised the workshop staff and operations when required.

Overhauled vacuum-, centrifugal-, positive replacement- and high-pressure pumps.

Performed fitting of mechanical seal on pumps and gland packing.

Reclaimed screws Pressure screens Agitators and Repulpers Marching: Lathe from 1m to 9m bed length.

Overhauled refiners and gearboxes [Santa solo, Sew, Hansen, David Brown, Renold Crofts and Flender].

Worked on the Milling Machine Boring Mill Machine Horizontal and Vertical Machine.

Fitted bearing and couplings AES mechanical seals and John Crane seals as pump technician.

1997 - 2002

Sappi Tugela Mandeni; Senior Artisan Stand-in Foreman Maintenance Fitter: paper machines May 1997 to 2002

Reason for leaving Better works opportunity

Key Roles: General maintenance Mono-, centrifugal-, vacuum- and high-pressure pumps Pressure screens 3 and 11 bar steam and drying cylinders Gearboxes, oscillators, couplings, re-winders and refiners Gland packing mechanical seal systems on pumps Dublin and Johnson steam heads Lubrication systems Hydraulic and mechanical drives Hydraulic and pneumatic brakes V-belts and flat belt drives. Rewinding of electrical motors AC and DC motors 3kw to 6.6kw motors stators and rotors then balancing of electrical motor rotor shafts. replacing of bearings rollar bearings and white metal bearings set up magnetic centres on 6.6kw electrical motors.

1990 - 1997

Ermelo Mines; Underground Maintenance Fitter April 1990 to May 1997

Reason for leaving Mine closure

Key Roles: Planned maintenance on all underground machines Underground hydraulic and pneumatic operating machinery Ventilation fans underground Conveyor belts Underground compressors Crushers Feeder breakers [Buffalo] Gearboxes Pumps Coal plants [wash plants, screens & McNally crushers] Joy shuttle cars Joy front-end loaders Joy continuous mining machine 14CM, 12CM, HM 31 remote control S&S battery scopes Amco loaders Roof bolters FMC machines Gas test and Flame proof certificates

Colliery Training College Witbank; Apprentice Fitter and Turner January 1986 to April 1990

Experience: Turning Milling Shaping Hydraulics Pneumatic General fitting Piping systems Setting of gearbox mesh on gears and pumps Underground Joy Machine Vorst Alpine.

Skills:

Computer Skills:

MS Word MS Excel SAPR2 JDE Edwards CABAGO Active Factory Trends Maxi Mo BP System

EDUCATION

Senior Certificate / Matric / Grade 12; High Technical School Ligbron, Ermelo, 1983 - 1985

Afrikaans, English, Maths, Physical Science, Technical Drawing, Trade Theory Fitter& Turner

Technical N3; Technical College Witbank, 1986 - Maths, Physical Science, Technical Drawing, Trade Theory Fitter & Turner

Colliery Training College Witbank; Apprentice Fitter and Turner January 1986 to April 1990

LANGUAGES

LANGUAGE

READ

WRITE

SPEAK

English

Good

Excellent

Excellent

Afrikaans

Excellent

Excellent

Excellent

ACTIVITIES AND INTERESTS

Deep Sea Angling Cricket Rugby Boxing

Training courses

Rescue Brigades Training Mining Proto teams; Rescue Training Service, 2010

DMSF CURC Conv 2 CDSA SMSS CDP, Magtecta; AESSEAL, 2006

Basic Principles of Filtration; PALL, 2003

Diversity Training; Mondi Kraft, 2003

RCA on Equipment Failures 5 Why’s Root Cause Analysis MSW Managing Safe Work Lean Sigma projects with Chevron CABGOC Angola.; Chevron CABGOC Malongo,

Basic Vibration; Mondi Business Paper,

Basic Lubrication Theory: The Basic Lubrication Course for Artisans and Foremen, Intermediate Level 2; Engen, 2003

Laser Alignment SKF Bearing Course for Artisans and Foremen Safety Harness Power Transmission Installation and Maintenance [2010] Maintenance of Flameproof Equipment [1989] Proto Training as Fire Fighter; Mondi Richards bay,

Gases and Gas Testing, Flame proof - Colliery Training College, 1989

REFERENCES

Actom John Thompson Boilers

Frans Mans Project Manager – currently retrenched

Mobile Phone: +27-82-491-****

Email: adh0lu@r.postjobfree.com

Actom John Thompson Boilers

Jaco Smal Site Manager

Mobile Phone: +27-79-504-****

Email: adh0lu@r.postjobfree.com

Actom John Thompson Boilers

Teboho Nyapisi Site Manager

Mobile Phone: +27-81-716-****

Email: adh0lu@r.postjobfree.com adh0lu@r.postjobfree.com

Chevron Angola Malongo

Lee Steward Rotating Equipment Reliability Manager

Email: adh0lu@r.postjobfree.com

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