Power Plant Mechanical

ERNESTO T. CAINGLET

QA/QC MECHANICAL INSPECTOR

(ROTATING / STATIC & INTERNAL TRAY)

Email Add. : ***************@*****.***

Contact No. : +63-936******* / +63-912*******

Skype I.D. : ***************@*****.***

SAUDI ARAMCO-SAP No. 70010483

CAREER OBJECTIVE

Obtain a respective career as the Quality Control Inspector with the utilization of obtained executive and professional expertise.

PROFESSIONAL EXPERIENCE

QUALITY INSPECTOR

BUREAU VERITAS (S.A) PHILIPPINES

32nd Floor Philamlife Power, 8767 Paseo De Roxas, Makati City, Metro Manila, Philippines 1226

THERMA SOUTH INCORPORATED (TSI) Toril, Davao City, Davao Del Sur

DECEMBER: 2019 - Till Present (Free Lancer)

Project : Repair of pin tube and membrane of boiler part of unit1& 2 (General Shutdown)

: Re-alignment of rotor blade 2x150 MW (steam turbine)

Owner : Aboitez Power Company

Review of material certificates, calibration certificate of machine and equipment Sticker and validity.

Check welder’s qualification record in accordance to PQR.

Visual inspection of all materials received and issue prior for fabrication.

Performed inspection, monitoring, documentation and to ensure the protection of material are maintained.

Visual check of boiler parts and water steam connection are being cold down.

Locate leaks and defective parts and mark the tube damage for cutting.

Check the pin tube thickness required in boiler parts.

Check the fit-up and alignment of tube and membrane prior to welding.

Determine the tube damage and route cause and subject for material analysis.

Inspection of welding method and gap/ beveling in accordance with the approved welding procedure

and specification (WPS).RT,UT,PT required after welding.

QA/QC MECHANICAL INSPECTOR (Rotating/static/ Internal Tray &Steel Structure)

Kuwait COA (Country Admin Office) PO Box 55653, Sabahiya Pin Code: 54567

Building 13, Block 7, Street 12, Abufhatira, Mubarak Al Kabeer, Kuwait

SK Engineering & Construction (Joint Venture of Jgsk)

September 22, 2017 – May 31, 2019

Client : WOOD PLC.

Project : Clean Fuel Project (CFP)

Owner : Kuwait National Petroleum Company (KNPC)

Review method of statement, ITP, construction drawing and procedure.

Review documents of sub-contractor presentation during pre-inspection meeting (PIM).

Inspection of anchor bolt setting, coordinate, pitch elevation and projection for stationary and rotating equipments & structure.

Review quality control monitoring (QCM) for Sub-contractor checklist in accordance to project requirements.

Conduct sub-contractors quality meeting to carry out all inspection according to inspection & test plan.

Review all document for equipment foundation prior to start mechanical activity.

Verify surface preparation of foundation, chipping, anchor bolt size and location of Anchor box, Dimension and position.

Maintain and monitor of preservation check list at yard in accordance with the vendor recommendation.

Review calibration certificate, validity of measuring instrument.

Inspection of pad liner elevation, leveling, clear marking for sliding plate setting and orientation.

Issue non-compliance report (NCR) if found any deviation from quality requirements.

Prepare (NFI) log sheet for daily inspection activity / matrix records.

Internal tray inspection (Column):

Check mechanical integrity and robustness of the tray installation.

Check the bolt and sealing are tighten condition and tray components is in good condition.

Established measurement and verification of degree conformity of the installation.

Check the tray level

Check tray support ring and levelness.

Check down comer and weir height levelness.

Check buckling and flatness of tray panel.

Inspection free alignment distance between shaft end (DBSE) or coupling hub flange stack-up & shims plate, soft foot, hold down and bolt tightening.

Control calibration list and sticker of equipment for site inspection.

Attend daily tool box meeting on site to discuss quality issue.

LEAD QA/QC MECHANICAL INSPECTOR (Rotating/Static/ Internal Tray)

Nghi Son Economic Zone, Tinh Gia District Thanh Hoa Province, Viet Nam

SK Engineering & Construction (Consortium of JGCS)

July 14, 2014 – Feb 20, 2017

Client : AMEC Foster Wheeler

Project : Nghi Son Refinery & Petrochemical Project Complex (NSRP)

Owner : Socialist Republic of (Viet Nam)

Ensure all materials will use as per drawing requirements and specification.

Prepare inspection test plan (ITP) for equipment (Static/ Rotating& Internal Tray), steel structure and storage tank in accordance to the company specification & reference.

Review company standard and procedure and approved drawing, P&ID and equipment list.

Review vendor documents ITP, test reports.

Witness bolt tensioning prior to hydrostatic test.

Issue non-compliance report (NCR) if found any deviation from quality requirements.

Monitor of on-going site activity of mechanical and structural installation, alignment, leveling, location & plumb.

Check all applicable drawing are latest issue

Review test package for hydro & pneumatic test all NDT are carried out prior to testing.

Witness punch list closed out in accordance with latest drawing revision.

Witness and acceptance of hydro testing system.

Attend daily tool box meeting on site to discuss quality issue.

Internal tray inspection (Column):

Check mechanical integrity and robustness of tray installation.

Check the bolt and sealing are tighten condition and tray components is in good condition.

Established measurement and verification of degree conformity of the installation.

Check the level tray and affecting.

Check tray support ring and levelness.

Check down comer and weir height levelness.

Check buckling and flatness of tray panel.

QA/QC Mechanical Inspector

Daewoo Engineering & Construction (Joint Venture of Mitsui and Daewoo MD E&C)

Kumho Asiana First Tower 57, Sinmunno 1- ga, jongno gu, Seoul 110.713, Korea

Nov 21, 2011 – Dec 30, 2013

Client : Taqa, Morroco

Project : Unit 5 & 6 Thermal Power Plant 350 mega watts per unit X 2

Owner : Jorf Lasfar Electric Company (JLEC) B.P 99 Sidi Bouzid, El Jadida,(Morroco)

Check all materials received is as per drawing requirements.

Review documents, inspection report and material certificate of all incoming materials and equipments.

Check calibration certificate validity of all instrument measuring tools and equipments (IMTE).

Coordinate with the client and construction involved for quality issues.

Ensure field change are documented and reflected in the as-built drawing.

Check all welding works are being carried out in accordance with the welding procedure and specification.

Carried-out dimensional inspection prior to fit-up and welding.

Prepare the reports after completion of NDT activities and compilation.

Monitor all activities at shop and erection at site.

Check wet & dry Handling system and their accessories.

Ensure all reports are in accordance with the ITP.

Prepare all test package report prior to hydrostatic testing.

Attend daily tool box meeting on site to discuss quality issue.

Quality Control Inspector

StroysTransGas Engineering & Construction Company

Khobar North, P.O Box 2842 Postal Code 31952 Al-Khobar, Saudi Arabia

Feb 09, 2009 – Sept 20,2010

Client : Saudi Aramco Facilities for Cross Country Pipe Line (K.S.A)

Project : Tie-in Gas Wells for Haradh, Hawiyah, Utmaniyah & Shedgum Project

Owner : Saudi Aramco (K.S.A)

Work at all times to company’s quality management system

Ensure all welding works are being carried out in accordance with welding procedures and specification

Prepare of test packages and review.

Prepare the reports after completion of NDT activities and compilation.

Ensure all calibrated equipment within the test and inspection process is within the calibration date and rated for the work activities

Check all NDE are covered as per client requirements and specification.

Review drawing requirements for piping fabrication.

Inform client representative and engineers for any site changes and modification.

Verify and check complete inspection test report (ITR).

Quality Control Inspector

Salem Al-Sheban Est. (SAS)

P.O Box 147, Abqaiq 31992 Kingdom of Saudi Arabia

August 14, 2006 – Sept. 4, 2008

Client : Saudi Aramco Facility in Shaybah, K.S.A

Project : Upgade and Demolished of Fire Water Tank Abqaiq GOSP and Aindar GOSP

: New 24inchesTrunk Line G3ST7 & G3ST8 Scraper & Receiver Launcer (Cross Country Pipe Line) with

Horizontal Directional Drilling (HDD) @ Sabkah 91 & 94 to GOSP 3

Owner : Saudi Aramco, Shaybah (K.S.A)

Implement and check all quality activities, project requirements as per project specification and procedures and applicable codes and standards based on Quality Management System manuals.

Verify and inspect raw materials, finished product as per drawings, BOM and costumers’ requirements

Ensure all welding works are being carried out in accordance with welding procedures and specification.

Monitors and update changes, and modifications of records and fillings of all documents correspondence and transaction n.

Prepare and maintain Welding Audit Report

Notify AFI request to Client and 3rd party, and coordinate for inspection

Arrange for proper NDT requirements as per specifications

Prepare Test Package for Hydro test.

Mechanical Site Engineer

Shannon Trading & Contracting Co. WLL

PO Box : 9917 Doha, Qatar

June 2005 – April 2006

Client : Maunsell Environmental Management & Consultant

Project : Construction of 100 Units 2 Storey Housing Villas for Senior Staff

Owner : Qatar Petroleum (QP), Dukhan

Supervised all mechanical / sanitary line and plumbing works installation of pump and control valves, vents, gulley traps, drains and clean-out and other devices are required from drawing

Check manhole elevation and slopes, installation of potable water line and distribution system.

Evaluate the progress and update schedule accordingly.

Initiate revision or developed recovery schedule as required.

Prepare two weeks look Ahead schedule for weekly coordination meeting.

Ensure piping scope is managed in accordance with inspection test plan.

Prepares transmittal for any official documents issue to main contractor/ client.

Mechanical &Piping Supervisor

Mohammed Salim Al-Suwaidi Industrial Services LTD. Co.

PO Box 991 Jubail Industrial City31951 Kingdom of Saudi Arabia

June 15, 2002 – Feb 12, 2005

Client : Saudi Aramco Northern Region (Al-Turaif) K.S.A

Project : Additional Capacity of Bulk Plant Project / Loading Station Skid & Arm

: Petrokemya & Polyethylene Project

: Shutdown of Riyadh Refinery /Pump Station

Owner : Saudi Aramco (K.S.A)

Check all quality activities and implement project requirements as per project specification and applicable codes and standards.

Prepares transmittal for any official documents issue to main contractor/ client.

Carried out visual and dimensional inspection before/after fit up and welding.

Ensure all welding works are being carried out in accordance with welding procedures and specification.

Monitors and update any change and modification to the technical documents.

Keeps track, records and filings of all documents correspondences and transaction. Maintain and update all document registers.

Ensure piping scope is managed in accordance with inspection test plan.

Issue non conformance/compliances report (NCR) when and when required.

Tracking of all weld joints in fabrication/erection as per NDT requirements and specification.

Carried out weld audits at shop welds and field welds.

Review drawings and assist with interpretation.

Visual inspection and dimension of completed welds are in accordance of procedures/specification and drawings.

Final visual inspection, monitoring of retro jetting, hydro testing and inspection of piping insulation jobs.

Conducts tool box meeting and Job Safety Analysis at job site to identify and minimize hazard.

Mechanical Supervisor

Shinryo Philippines Company Inc. (SPCI)

Room 403-406 One Corporate Plaza 845 A. Arnaiz Ave.,(Formerly Pasay Rd.) Makati City, Philippines

Oct 2001 – November 2002

Client : Japan International Cooperation Agency (JICA)

Project : Construction of Southern Philippines Medical Center Project (SPMC)

Owner : Department of Health (DOH)

Verification of fit up and weld preparation dimension are in accordance with the approved engineering drawings and specification

Supervise the task to ensure the work perform are in accordance with construction drawing.

Check the related dimension of all fabricated items for piping/ducting and structural components.

Perform final checking of all incoming material prior to site installation.

Line checking of piping for pre-testing and reinstatement punch list

Carried out welds audit at work shop

Monitoring of welding consumables

Mechanical Site Engineer

Yonazir Engineering & Services Company

Mezzanine Floor, Lawaan Building C.M. Recto St., Davao City Philippines

July 1997 – December 1999

Client : L&M MAXCO PTD.

Project : 20 Storey Marco Polo Hotel Davao

: Installation of Fire Suppression/Sprinkler System

: Sanitary & Plumbing System

Owner : Halifax Davao Hotel Inc.

Responsible for project site preparation and development.

Oversee the project contract base on the scope of work considering milestone and dates.

Monitor manpower and daily work activity, material consumables.

Pre-established the construction priority schedule and other commitment to the client.

Prepare material take-off / tools / equipments / man power / drawing prior to start the work.

Evaluate /monitor progress and update schedule accordingly

Initiate revision of schedule to develop recovery as necessary.

Submit two weeks look ahead schedule for weekly coordination meeting.

Supervise the pumps installation in cistern tank to assure the connection are base on the drawing

Carried out hydrostatic test for the lines to insured all connection are completely done.

Final testing of sprinkler heads with the client’s representative.

Project Coordinator

Techno Engineering & Konstraktors

34 Timbungan St., Lapu Lapu Village, Agdao, Davao City, Philippines

January 1995 – May 1996

Projects : Various Institutional Project

Design/ Construction / Installation / Fabrication / Repair & Services

Centralize Ducting / Sprinkler System & Sanitary Plumbing

Project : Davao Durian Hotel Expansion Project

Owner : BTE Builders

Read and interpret project specification, requirements and plans, blue prints for new construction project.

Identified and closed communication gaps to complete project for look ahead of schedule.

Prepare and present detailed status, risk and resource reports to management.

Communicated between sub-contractors and internal members regarding project details.

Ensure all teams were properly equipped with necessary requirements and tools.

Collaborated with field personnel to address and solve on-site issue, as needed.

Field Warehouseman

Shimizu Philippine Contractors Inc.(SPCI)

Shimizu Corporation – Manila Representative Office

3rd Floor, Prince Building 117 Rada Street, Legaspi Village, Makati, Metro Manila, Philippines

Sept 1993 – Dec 1994

Client :

Projects : Davao Insular Hotel Rehabilitation Project

Owner : Ayala Philippines, Inc.

Responsible for incoming /outgoing delivery are properly hauled and stored.

Tally with the records/documents, and complies with the quality standard.

Responsible for proper safe, keeping and filling of warehouse.

Issue documents such as delivered and warehouse receipts, return slips, and etc.

Regular and accurate keeps and updates inventory records.

Establish and efficient and effective stock filing and ensure s proper stock levels for each product.

Responsible for safekeeping and maintenance of tools, repair kits, and equipments.

Responsible for items conversions (assymbly / disassembly) of goods at a minimum level.

Ensure that all goods to be returned complete with item returning procedure.

Maintains safe and clean work environment by keeping shelves, pallet area and work station.

ADOPTED CODE AND STANDARDS:

API-650 Welded Tank for Oil Storage

API-560 Fire Heater for General Refinery

API-686 Recommended Practice for Machinery Installation

API-1104 Cross Country Pipeline/ Under Ground

ASME-b31.3 Process Piping

ASME-b31.1 Power Piping

AWS D1.1 Structural Welding Code

TECHNICAL TRAINING & SEMINARS

Total Quality Management December 15, 2001

Attend Preventive Maintenance August 03 – 10, 2001

Attend BGAS/ TWI Grade 2/3 August 22-29, 2006

Attend GRP/RTR Bond Strand Amiantett February 16 – 17, 2008

Confined Space Training August 01,2017

EDUCATION

Bachelor of Science in Mechanical Engineering (BSME)

University of Mindanao (U.M)

OCTOBER 1989

Bolton Street, Davao City, 8000 Philippines

Contact this candidate