R. SAJAN

Contact: 009**********; Email: adgv5t@r.postjobfree.com, adgv5t@r.postjobfree.com

Piping Construction/Commissioning/Professional

Over a decade of rich experience (India & Abroad) in delivering optimal results & business value in high-growth environments Career Précis

Qualified Mechanical Engineer with displayed credentials in planning & supervising the entire project right from scoping, planning, scheduling, defining technical specifications, reporting and documentation, budgeting and cost estimates, tendering, commercial operations and coordination with team members & clients, etc. and monitoring to ensure project accomplishment within defined time/cost parameters. Currently spearheading efforts as Piping Supervisor with GS E&C, Kuwait.

Key competencies in installation and commissioning of mechanical, Piping systems, broad range of power generation equipments used in global oil gas industry

Proven acumen in interpreting specifications, codes, work order, and sorting drawing disputes at project site, certification of work based on work order & specification

Demonstrated professional excellence in project planning, scheduling, monitoring, Site Supervision and execution of projects without incidences of time/cost overruns in Fabrication Management, Alignment & Inspection, Project Management, Erection, Planning, & Safety Management etc.

Robust record of success in working on wide range of projects - both grass root design & integration with existing system- covering Basic engineering, Front-End engineering, Detail engineering & the Construction phase of the project

Proven dexterity in managing aspects governing Quality Control and Inspection activities and up to date knowledge of latest technological advancements, regulations/guidelines and statutory compliances in the industry

A complete manager with excellent communications skills; demonstrated capabilities in team building and training professionals with different skill sets from various disciplines for executing new projects Technical Skills:

Maintenance of Machines: Lathe, Shaper, Milling, Sharing, Hydraulic Rolling, Drilling Machine, Hydraulic Bending, Hydraulic Tube Bending, etc.

Stationary Equipment: Installation of Stationary Equipment (Column, Vessel, Exchanger, Filters, Etc.) including Internals: Storage Tank: Site Fabrication / Installation of Storage Tank Professional Abridgement

GS ENGINEERING AND CONSTRUCTION From March 4, 2018 Commissioning Supervisor

Key Client: Kuwait Oil Company; Project: New Water Centre Project (NWC) Responsible for ensuring that the pre- commissioning, commissioning and operating tasks are performed in line with the established procedures and good industry practices. Interface with other disciplines

Ensure that the works proceed in conformity with the pre-commissioning and commissioning schedule, and report any deviations to the Area Superintendents

Core Strengths:

Piping Engineering

Detailed Engineering

Installation/Commissioning

Construction Management

Piping Inspection/Balancing

Quality Management

Safety Management

Pipe Routing

Process Planning/Scheduling

Site Management

Training & Development

Analytical Skills

Cross Functional Coordination

Crisis Management

Supervise mechanical completion and plant handover and make sure that the “punch lists works” are performed correctly and rapidly

Measure the physical progress of the works in charge on a weekly basis for reporting Responsible for safety, safe working practices and environmental issues in all the areas under their control Have signatory authority and responsibility to approve all work permits in their areas of responsibility Ensure HSE during pre-commissioning and commissioning operations GS ENGINEERING AND CONSTRUCTION From DEC’14 to JAN’ 18 Commissioning Supervisor

Key Client: Kuwait Oil Company; Project: Wara Pressure maintenance Project Involved in the commissioning and maintenance activities of the plant. Assist in the development of systems commissioning guidelines operating instructions Assist in reviewing engineering drawings specifications and procurement requirements to ensure adequate provisions have been made for testing flushing cleaning and other pre-commissioning functions. Maintain commissioning and start up records.

Utilize the safety tagging and lockout procedure/process. Assist in the planning scheduling and performance of equipment maintenance during the commissioning and start up.

Supervises assigned construction craft labour.

Work closely with client on site personnel and supplier service representatives engaged in pre-commissioning and troubleshooting activities.

Conduct systems walk downs and generate punch lists. Interface and work closely with client site personnel and operations group. Assist with receiving inspections as required

Witness and verify Contractor mechanical completion & pre-commissioning activities. Assist with review of vendor specific pre-commissioning & commissioning requirements and ensure implementation. Participation in system / sub-system punch list verification and acceptance. Supervise and guide Contractors personnel where necessary. Assist with preparation of tools and consumables required for commissioning activities. Carry out punch list walk-downs.

Carry out, and supervisor, rotating machinery alignment checks. Carry out vessel inspections.

Hands on dynamic system commissioning.

Participate and lead risk assessments and toolbox talks. Ensure that HSE procedures are properly implemented. Conducts line checking, leak test, hydro testing

SAMSUNG ENGINEERING, SAUDI ARABIA From AUG’12 to JAN’14 Piping Supervisor

Key Client: Saudi Aramco; Project: SHAYBAH IGHC PKG4

Proficiently handled coordination between designing & construction teams, and trouble shooting

Geared the activities for site survey, preparation of piping layouts, isometrics, MTO, detailing of structures for fabrication, preparation of as built sketches for skids, preparation of lifting plans, checking material quantities for bidding and client interaction

Devised effective strategies for QA, cross checking & editing

Overseen all phases of project execution; approved engineering/design changes, troubleshot and resolved complex technical problems, consistently meeting project deadlines and highest possible quality standards

Reduced drastically the completion period and cost of the project by proper piping layout drawing, isometric drawing and support schedule at many project sites

Systematized preparing necessary documents and quality control inspection, including punch list

Proactively involved in preparation of pipe line drawing and erection of pre-fabricated spools

Catalyst for providing stage-wise/final inspection, checking of QA/QC compliance during construction & commissioning of piping for various projects

Interfaced & coordinated with site engineers, contractors & clients & consultants

Drawn up plan for maintaining proper records for technical deviations at site in consultation with client/consultant

Dexterously handled in-house engineering development activities to deliver various piping engineering deliverables that includes preparation, review/inter discipline checking & management approvals

Mentored the team in monitoring Piping deliverables that included MTO’s, Datasheets, Requisitions, and Drawing Templates etc.

Assured safe working practices to prevent accidents, loss and injury as well as proper maintenance of fire fighting systems, appliances, fire alarm and public-address system, and electronic surveillance system

Propagated Quality Circle movement and developed quality culture in the work force to achieve quality leadership in the industry

Comprehension and assimilation of contractual obligations, rights, and scope of work. Engineered preparation of MOU’s, Legal Drafting and other contractual documents

Defined scope of the project and concluded works contracts with qualified & experienced contractors on reasonable terms. Enforced work performance within terms of contract

Organized various training sessions for the team to enhance their performance

Meticulously implemented safety/environment systems/procedures with periodic reviews

Scheduled, conducted and participated in project meetings

Led, guided and trained a team of technicians to realize departmental objectives in line with overall company's goals

MOHAMMAD-AL-MOJIL GROUP (MMG, YANBU, SAUDI ARABIA) JUN’11 - APR’12 Supervisor- Piping

Key Client: Saudi Aramco

Main responsibility was to Review / Monitor / Approve Contractor activities and records within his own discipline to verify that Shop drawings and fabrication engineering are in compliance with the approved design and project procedures.

CONSOLIDATED CONTRACTOR’S INTERNATIONAL COMPANY (CCIC), QATAR APR’09 - NOV’09 Supervisor- Piping

Key Client: QATAR GAS LNG PROJECT (CTJV & QATAR GAS)

Significantly contributed in the piping supervision activities. OMAN PROMAN CONTRACTING & TRADING LLC, OMAN NOV’08 - MAR’09 Supervisor- Piping

Key Client: Oman Petroleum

Primarily focused on the shutdown activities of the plant. CONSOLIDATED CONTRACTOR’S INTERNATIONAL COMPANY (CCIC), QATAR AUG’07 - JULY’08 Supervisor- Piping

Key Client: QATAR GAS LNG PROJECT (CTJV & QATAR GAS)

Managed a team of 50-60 members and handled the task of supervision of piping activities; as well as verified the End of Manufacturing Reports (EMR) and End of Manufacturing Certificates (EMC) issued by contractors. GULF PETROCHEMICAL SERVICES & TRADING LLC, OMAN JAN’06 - AUG’06 Supervisor- Piping

Key Client: Petroleum Development Oman

Handled the task of fabrication of “Rationalization of marmul production station marmulGathering stations B, C, D and G 18inches gas pipelines for Occidental Mukaizana. ROYAL FABRICATORS (PVT LTD), ANDHRA PRADESH AUG’04 - NOV’05 Supervisor

Significantly contributed in the piping supervision activities. TASK ENGG PVT LTD, CHENNAI OCT’01 -JUN’04

Piping Supervisor

Site:

A.P Rayon’s (Bilt), Kamalapuram; Oct’01-March’02

Raymond Limited (Denimdivision) Yavatmal, Maharashtra; May’02-Nov’02 (Fabrication & Erection of CS Piping Work Of 8MV TURBINE for Power plant)

Satishdhawan Space Centre (SHAR); Jan’03-June’04 (Fabrication & Erection of SS Piping Work of “Space Shuttle GSLV” for Shar Sriharikota, Andhra Pradesh)

Academia

Diploma in Mechanical Engineering; Luna Institute of Engineering; 2010 Well versed with MS Project, MS Office, Windows and Internet Application Also completed courses on:

HSE Induction

STOP Course (Safety Training Observation Program)

Fire Warden

ESSW (Enhance Site Supervision Workshop)

Job Hazard Analysis

Supervisory Safety

Inspection of Scaffoldings

QMS ISO 9001:2000

In- house Training on Environmental Management System – ISO 14001: 1996/2004 & Occupational Health &Safety Assessment Series – OHSAS 18001 :1999

Trainings Attended

Permit to Work System

H2S Awareness escape procedures

Gas Test

First Aid

Fire Warden

Basic Fire Extinguisher

Confined space entry and breathing apparatus usage Personal Dossier

Date of Birth: 30th Aug 1979;

Languages Known: English, Hindi, Tamil, Telegu, Malayalam; Permanent Address: Karripay House, Karrimkulam PO, Palakkad Dist, Kerala, India 678508; Passport No: F0175176;

References: Available on request

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