ANUJ BAPUSAHEB KADAM

*** ******** **, *****, **-*9369 +1-864-***-**** adgv53@r.postjobfree.com www.linkedin.com/in/anuj-kadam Education

• Master of Science (MS), Industrial Engineering May 2020 Clemson University, Clemson, SC GPA-3.90/4.00

• Bachelor of Engineering (BE), Mechanical Engineering May 2017 University of Mumbai, India GPA-3.54/4.00

Area of Expertise- DMAIC, Plan-Do-Check-Act (PDCA), Design of Experiment (DOE), CAPA, Kaizen, 5S, Kanban, 8D Problem Solving, Root Cause Analysis, Cause & Effect Diagram, Gage R&R, Process Capability (Cp and Cpk), Process Map, PFMEA, PPAP, APQP, Optimization, TPM, Data Analysis, Geometric Dimension & Tolerancing, Statistical Process Control (SPC), Product Testing, Continuous Improvement, Value Stream Mapping, Process Validation-IQ, OQ, PQ, Measuring-Calipers, Micrometers, Documentation. Relevant Experience

BorgWarner Turbo Systems - Arden, USA January 2020 – May 2020 Intern-Quality Engineer

• 8D investigation to resolve customer issues and line defects-implemented containment, corrective/preventive (CAPA) action plans.

• Worked on developing metrics to have cost estimation of the scraped part and downtime on the turbo assembly line for cost reduction.

• Analyzed production line data and generate SPC charts using Minitab on a regular basis to drive a reduction in process variation.

• Reviewed engineering drawings(blueprint) for the PPAP requirements and assist the PPAP submission to the customer for approval.

• Co-ordinated and maintained the Quality Management System (QMS) through ISO 9001/IATF 16949 standards for audit.

• Created and updated quality standards such as Supplier change requests (SCR), Quality Alerts, Work Instructions (SOP), and FMEA. Prettl Electric Corporation - Greenville, USA August 2019 - December 2019 Intern-Manufacturing Quality

• Solved a customer’s major defect (tightening screw) by leading a cross-functional team through root-cause analysis (CAPA).

• Introduced lean manufacturing tools all over the production floor to segregate and reduce waste and maintain a lean culture, which helped the company to get a cash return from the recycle scrap by 60-70%.

• Inspect, test and records the incoming components by using standard sampling procedure and managed inventory on the line.

• Performed time study and implemented a 5S Layout plan for pre-staging incoming materials, reducing bottleneck cycle time by 37%.

• Developed manufacturing deliverables -PFMEA as per the AIAG, Work Instructions as per IATF 16949, Training Materials.

• Trained operators from time to time for procedural change to ensure high-quality production maintained on the line. Harsco Rail - Columbia, USA May 2019 - August 2019 Intern-Quality Engineer

• Inspected production and design defects (DPU) of railway track testing machines (Mark IV, 6700, TS-30) by collecting more than 10 defects data sources and a six- sigma approach for cost reduction.

• Detailed defect data analysis for readability and accuracy by using tools such as Pareto Chart, 5 Why, Fishbone diagram, Pivot Chart.

• Turn the data analysis reports along with an action plan of defects and consult with production, design, and quality staff for quality improvement and thereby saving time of rework and poor-quality cost to the company.

• Implemented an action plan for M12 cable connection (major defects) and achieved to cut down the defect percent by 26%.

• Extracted Steel purchase & MTR data of Machine from Bill of Material (BOM) to create steel traceability document for future verification. Industrial Project- Roy Metal Finishing Jan 2019 - March 2019

• Provided action plans to the quality manager for the implementation of 5S on the shop floor.

• Developed the FMEA report for the production line (Aquastrip) highlighting the notable changes.

• Analyzed two inspection methods of the company- Control Panel Method and Line-Side In-Process inspection. Used data to determine the correct sample size for inspection, process capabilities of lines and control chart for checking the stability of the process. Andromeda Sales and Distribution Pvt Limited - Mumbai, India February 2018 - May 2018 Business Development Executive

• Explain to the customers the different types of company product that is available, as well as the terms of those services.

• Maintained and develop a good relationship with customers through personal contact or meetings or via telephone. Care Cylinders Inspection Agency - Thane, India June 2016 – July 2016 Intern-Engineering

• Worked on the CNG cylinder testing method known as Hydro-stretch testing. Supervised the production plant testing machines and made sure the products meet all the Quality standards. Directed 5S on the shop floor and improved the storage area.

• Assisted in maintaining all documents related to inspection and managing and tracking cylinder flow processes in the industry. Certification

• Lean Six Sigma Green Belt certified

Technical Skills

• Minitab (expert)

• Advanced MS Excel

• Expertise-MS Word, PowerPoint, Outlook, Access.

• SQL (beginner) • R programming, SAS • AutoCAD, SolidWorks - 2D&3D Modeling

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