Manager Quality

RESUME

PRABHU.P

**/*,*.*.*****,

*nd Street, E-mail: adgtwy@r.postjobfree.com / adgtwy@r.postjobfree.com

Mettupalayam – 641301. Mobile: 997-***-****

Coimbatore DT

Seeking Sr. Managerial level in Quality Assurance and New product development or other Position where I can apply my knowledge of development activities with a growth oriented organization. Expertise and well knowledge in modern quality tool implementation in Automobile part manufacturing, Industrial parts, Lathe and CNC Machine manufacturing and Pump industry.

Over 20+ years of valuable industrial experience in Quality Assurance, Process selection & Development, Customer interaction and Quality related techniques. Expertise in CNC Machining, Foundry Casting, assembly, Fine blanking Items, Induction Hardening, Grinding, Honing, Coating process, die Casting, fabrication and welding. Proven track record in Process implanting to achieve substantial reduction in cost saving in terms of inspection methods, Special type gauges and inspection simplifies. Extensive experience in feasibility reviews, Calibration, Statistical Process Control (SPC), Measurement System Analysis (MSA), Failure mode and effect analysis (FMEA) and Advanced Product Quality Planning (APQP), PPAP (Production Part Approval Process), Knowledge in ISO 9001-2015(Certified Internal Auditor), & IATF 16949:2016, VDA 6 PART 3, American Petroleum Institute (API), handling MR activities, conducting system and process audit at supplier end for selection and evaluation of new and existing suppliers. Possess excellent analytical, leadership and negotiation skills. New product development process handled through Product life cycle management (PLM) in quality aspects. Corrective action with DMAIC –Six sigma methodology.

Quality Assurance

-Establish the process & monitoring.

-Fool proof fixtures, gauges & Tools planning to avoid defects control.

-Statistical Process control study to establish the process.

-Periodic calibration for gauges, instruments, fixtures.

-Continuous improvement action to reduce cost.

-Process Audit for improvement.

-Special & Dedicated gauges to reduce inspection time.

-Evaluate Vendor evaluation & Audit.

-Knowledge in American Petroleum Institute (API) specification.

-Adopting 5’5 Techniques for better House Keepings.

-Analyzing the casting defects and to take solution for rectifying the defects.

-New Product development activities.

-Implementing corrective actions for non-conformity parts.

-Certified in Six sigma green belt and projects performed through DMAIC for problem solving.

Quality Control

-Inward inspection of raw materials.

-First piece approval for setting process.

-Periodic inspection of running parts.

-Pre dispatch inspection before shipment.

-Decision taken for Non Confirming Products.

Quality related Techniques

-APQP Process with customers/suppliers & coordinate for concern resolution

-Familiar with Failure mode and effect analysis (FMEA) for various processes.

-Co ordinate with relevant Departments to preparing PPAP documents.

-Statistical Process Control study to establish the process.

-Measurement System Analysis to ensure the repeatability & reproducibility.

-TQM – To Achieve Zero defects Through Process & Product Innovation.

-Analysis the customer complaints & corrective actions taken to avoid repeat the same problem.

CMM (DEA – Tesa Make – CNC Machine)

CMM (GMT-CNC MANAGER – CNC Machine)

CMM (Mitutoyo – Japan Manual Machine)

Vertical Measuring Systems (Trimos, Tesa)

Profile Projector (DELTRONIC – USA)

Surface Roughness Tester (Mitotoyo)

Millipore Instrument

-Auto CAD

-Pro- E

-Microsoft

JUNE2000 To 2003 With TEXMO INDUSTRIES, COIMBATORE (An ISO 9001 : 2000)

Worked as a CNC Operator, Quality Control and CNC Programming & Setting

Company Profile: Designers and Manufacturers of all types of Pump and Motors

Aug 2004 – MAY 2011 with Marks Engineering Works as Quality engineer-HEAD (Senior Level) – INHOUSE & SQA

Marks engineering is an ISO 9001: 2001 certified major leading job Shop Company in Coimbatore, South India and manufacturing customized precision machined parts. The company developing components starting from the pins to crank case and products have been used either in Pumps, Valves, Automobiles, Transmission Industries... etc.

The company is exporting the components to USA, Japan, Italy & European Companies.

The company is also doing other few Indian Companies.

oDiscuss the new development components wit various departments to find out feasibility.

oKeep drawings periodically updated by the discussing with customer and arrange to implement the drawing changes if change any.

oAfter finalizing the processing method, to prepare control plans.

oResponsible for first sample Inspection in machining wise with respect to drawing and Standards with Soundness and Dimension based.

oPlaying a key Role for deciding the new projects components like process selection/ critically/ Machining based on study of all Drawings.

oFollow up the new development items, till the terms fully completed from raw material to final inspection.

oAfter sample approval from our customer end, to follow the PAPP/ PILOT lot & getting approval from our customer.

oPreparing SOP, Manuals & work instructions about development cum quality operation for the Development/ Production components.

Developed various type of Components like

Transmission industries – Gear box housing, Spindle, Connection Cover… etc.,

Pump Industries – Pump shaft, Motor flange shield, Rotor, impeller case ... etc.,

Automobile Industries – Valve housing, side cover, input shaft… etc.,

General Engineering – Manifold, Crank Case, Valve body… etc.,

From MAY 2011– MAR 2012 with Propel industries as Asst.Quality Manager & Supplier Quality Assurance

Propel Industries is an ISO 9001 certified major leading manufacturing of crushing equipments in Coimbatore. The product comprises of a comprehensive range of Jaw crusher, Cone Crusher, vertical shaft impactors, Sand washer, Feeders and vibrating screens

oAchieving quality objectives and targets.

oReducing customer complaint by taking preventive actions and POKE-YOKE.

oMaintaining ISO & TS documentation.

oResponsible for first sample Inspection in Assembly wise with respect to drawing and Standards with Soundness and Dimension based.

oPlaying a key Role for deciding the new projects components like process selection/ critically/ Machining based on study of all Drawings.

oFollow up the new development items, till the terms fully completed from raw material to final inspection.

oPreparing SOP, Manuals & work instructions about development cum quality operation for the Development/ Production components.

oApproval of vendors and training given to improve vendor quality.

oPreparing Sub-assembly and assembly quality plans.

From March 2012 to Feb 2014 with LGB Precision Machining in Fine blanking parts as Quality Manager

LGB Precision Machining & Fine blanking Division is a TS16949 certified company leading manufacturing of Fine blanking & precision machining in Coimbatore. The product comprises of a comprehensive range of sprockets and precision components importing and exporting to Automobile companies. (INA, SCHAEFFLER, Eaton etc.)

oAchieving quality objectives and targets.

oReducing customer complaint by taking preventive actions, Horizontal deployment and POKE-YOKE.

oMaintaining ISO/TS16949 documentation.

oRegular auditing of process to improve quality in the components for both In-house and supplier/Vendor end.

oPlaying a key Role for deciding the new projects components like process selection/ critically/ Machining based on study of all Drawings.

oFollow up the new development items, till the terms fully completed from raw material to final inspection.

oPreparing PPAP, PFMEA, SPC, MSA, SOP, Manuals & work instructions about development cum quality operation for the Development/ Production components.

oApproval of Supplier/vendors and training given to improve vendor quality.

oISO/TS 16949 Internal auditor.

oPracticing of Six-Sigma awareness

oKnowledge in Industrial cleaning of machined parts.

FROM FEB 2014 TO JUNE 2015 WITH INDO SHELL MOULD LIMITED AS QUALITY MANAGER –SQA AND NEW PRODUCT DEVELOPMENT

1. Handling MR activities.

2. Planning and conducting system audit and process audit in in-house and vendor end.

3. Preparing and maintain the APQP and PPAP documents for new product development.

4. Evaluation and selection of vendors.

5. Customer handling to meet satisfactory and customer complaint handling to achieve target PPM.

6. Conducting PPRM and MRM to achieve quality objective target.

7. Well knowledge in CNC machining process of both turning and machining, grinding and honing process.

8. Knowledge in special gauge for products.

9. Knowledge in coating, induction hardening and HT process.

FROM OCT 2015 TO DEC 2018 WITH TUFF PUMPS-CRI AS QUALITY MANAGER – INDUSTRIAL PUMPS & VALVES

1. Leading and handling in-house, vendor and supplier part quality

2. Developing and handling mainly industrial pumps for ECC - chemical pumps, ECP- Paper & pulp pumps, ECH-Hard metal slurry pumps and valve products.

3. Preparing and maintain the APQP and PPAP documents for new product development in PLM (Product life cycle management).

4. Evaluation and selection of vendors.

5. Know ledge in ASME, ASTM and American Petroleum Institute (API) specification.

6. Maintaining MR and quality documents

7. Conducting monthly MRM to actions taken for achieve quality objective target.

8. Well knowledge in CNC machining process of both turning and machining, grinding and honing process and casting parts.

9. Implementing the special gauge for products.

10. Rejection and rework reduction by kaizen and error proofing methods

FROM DEC 2018 TO TILL DATE -TUSSOR MACHINE TOOLS PVT LIMITED AS MANAGER QUALITY – INHOUSE AND SQA

Conventional Lathes & CNC Lathe Machine Manufacturers Tussor India Machine Tools is a European company located at Coimbatore in India. All Geared Precision Conventional Lathes and CNC Turning Centre.

1. Leading and handling in-house and supplier quality development.

2. Preparing and maintain the APQP - PPAP, PFMEA, SPC, MSA, SOP, Manuals & work instructions about development cum quality operation for the Development/ Production components

3. Evaluation and selection of vendors.

4. Maintaining MR and quality documents

5. Conducting monthly MRM to actions taken for achieve quality objective target.

6. Well knowledge in Foundry process and CNC machining process of both turning and HMC, Grinding, Fabrication, Powder coating, honing process and casting parts.

CLASS/ COURSE

NAME OF THE INSTITUTION

BOARD OF STUDY

YEAR OF PASSING

MARKS SECURED

X

Metro Matriculation School - Mettupalayam

Matriculation

APRIL 1997

71%

D.M.E

Nanjiah Lingammal Polytechnic Mettupalayam

State Board of Technical Education

APRIL 2000

88%

B.E. Mechanical

Coimbatore institute of Technology

Coimbatore

(Part Time)

Anna University

APRIL 2010

68%

MBA- GENERAL

Bharatiar University

Coimbatore

(Distance Time)

Bharatiar University

APRIL 2013

First Class

Name : Prabhu.P

Father Name : Palaniswamy. C (Late)

Date of Birth : 03.02.1982

Sex : Male

Marital Status : Married

Permanent Address : Door. No. 19/9,

L.S.Puram,

2nd Street,

Mettupalayam – 641301

Coimbatore

Languages Known : Tamil, English, and Telugu.

Contact No : 997**-*****

04254 – 223006

I hereby declare that the above information is true to the best of my knowledge and belief.

Yours Truly,

Date :

Place : [PRABHU.P]

Objective

Professional Summary

Core Competencies

Knowledge in Special Instruments

Computer Knowledge

Organizational Details

PERSONAL PROFILE

Declaration

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