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Process Engineer

Location:
Torrance, CA
Posted:
October 09, 2020

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Resume:

Johannes Yoshari

310-***-**** adgtls@r.postjobfree.com Torrance, CA 90503 linkedin.com/in/johannes-yoshari

Optimizes production quality and capacity by deploying standardized systems and processes while meeting safety goals.

Continuous Quality Improvement Regulatory & SOP Compliance Production Process Improvement Lean Manufacturing

●Improves process sustainability: Cut down daily fuel usage by 30% at PT SMART by initiating the launch of 5 $MM biogas facilities

●Streamlines production: Transformed production operations Kino by enabling accurate technical and cost reporting.

●Leads line optimization initiatives: Reduced by-products by 15% and production start-up time by 2 hours at Wilmar International by deploying a line balancing and two-plant flexibility model.

Professional Development

Master of Science in Engineering Management, California State University, Northridge 2019 – 2020

Bachelor of Engineering in Chemical Engineering, Sepuluh Nopember Institute of Technology 2006 – 2010

Lean Six Sigma Green Belt & Minitab Certification, California State University, Northridge 2020

Professional Experience

Technical Product Development, Kino 09/2018 – 12/2018

Served as the technical backbone for new product introduction and product improvement operations across 4 facilities; led end-to-end production expansion and export projects for $MM consumer packaged goods (CPG), including food, pharmaceutical, personal care products and cosmetics.

●Drives process efficiency by leading the product development lifecycle with cross-functional teams. Defined product specifications, conducted feasibility analyses, and monitored critical KPIs.

●Ensured site compliance with technical specifications by overseeing acceptance testing for 4 CPG facilities; conducted equipment capability and challenge analyses and worked with the supplier to execute corrective action plans within 24 hours.

●Optimized supplier relationship management by enhancing negotiation abilities of the purchasing team, monitoring supplier selection and performance KPIs, and minimizing shipping issues; released technical specification documents for RFx processes.

Process Engineer, Sinar Mas Agro Resources & Technology 02/2014 – 09/2017

Delivered CAPEX projects of up to $6M with a 3-6-member technical team; Develops Cost-Effective Manufacturing Operations; Enforces Industry Standards & Regulations

●Reduced total cost of production ownership by $1M and on-site injuries by 10%, saving 20% of the capital budget, for 9-10 new facilities by conducting equipment evaluations, optimizing site layouts using lean processes, and automating raw material transfer.

●Improved water quality and decreased water and chemical consumption by 20% by constructing 23 water treatment facilities; monitored resource consumption and utilized root-cause analysis (DMAIC) for data-driven process execution

●Secured a competitive edge for exports to the European market by achieving ISO-140001 sustainability certification for 2 solid waste compost plants; ensured compliance by assessing audit reports and testing the equipment.

●Improved team communication and productivity by helping implement ISA and ANSI process and equipment drawing standards; introduced PDS and P&ID generation using AutoCAD, distributed handbooks, and trained 6 engineers on the new standards.

Process Engineer, Wilmar International 11/2010 – 01/2014

Led the facility construction and commissioning processes with cross-functional teams. Conducted plant validations by performing FATs and SATs.

●Helped penetrate regional markets by executing $MM production expansion contracts; constructed 5 specialty chemical plants.

●Minimized production downtime through predictive maintenance and facilitated implementation of strict safety standards.

Technical Skills

Key Competencies: Supply Chain Management, Process Validation, Waterfall & Agile Project Management Methodology, Root-Cause Analysis, Design of Experiments (DOE), FMEA, Process Flow Diagram (PFD), Piping & Instrument Diagram (P&ID)

Software Expertise: Aspen HYSYS, ASPEN Plus, Minitab, MS Project, MS Office, Advanced Excel, AutoCAD, DCS, PLC.



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