UZAIR UL HASAN SYED

Farmington Hills, MI adgtl5@r.postjobfree.com 248-***-**** https://www.linkedin.com/in/uzair-syed/ Professional Summary:

• Mechanical Engineer with 3 years of experience in FSAE and automotive industry.

• Responsible for supporting engineering, design, development, timing, and production release of chassis components.

• Hands on experience in design and development of steering and suspension, brake components.

• Proficient in product development process, DFMEA, DFSS, DVPR, Lean manufacturing and utilize PLM. Skills

SolidWorks CATIA V5 NX ANSYS MATLAB Minitab MS Office Suite CAN Teamcenter Work Experience

Vehicle Systems Evaluator, Roush, Allen Park, MI Jun2020 – Present

• Published detailed evaluation reports and communicated technical feedback to the manufacturing team working towards product improvement.

• Carry out performance analysis of engine, transmission and dynamic testing on various routes and communicated issues and resolutions to team lead and manager.

• Executed the necessary testing to confirm that engine system or vehicle level requirements are met and reported the results.

• Performed subjective evaluation on Ford Motor Company prototype vehicles for feature/functionality of HVAC, Instrument panel, In-Vehicle Infotainment (IVI) system, ride, and handling evaluation.

• Perform High Mileage System Reliability (HMSR) test with onboard diagnostics (OBD) for System Reliability, Ergonomics and tested ADAS safety features & camera quality. Product Engineer, Delphi Technologies, Auburn Hills, MI Feb2020 – May2020

• Collaborated with suppliers across NA/EMEA region to deliver PPAP on time and to specifications. (Layed off)

• Developed technical requirements and DVP&R for all steering and suspension family components to outline technical requirements to suppliers and customers.

• Developed vehicle level and component level test plans to analyze fitment, performance, strength, and durability.

• Worked with contract manufactures, across wide range of manufacturing process such as stamping, welding, casting Etc.

Design Engineering Intern, Delphi Technologies, Troy, MI Jan2019 – Dec2019

• Collaborated with Design engineers for driving design of front SLA suspension components that are aligned with best-in- class handling, packaging, and comfort product profile.

• Evaluated a failed design of a control arm ball joint which had hindered its product launch, corrected, and redesigned it in CATIA V5 which led to a delayed but successful product launch.

• Performed compression and tension FEA analysis on both original and modified ball joint using ANSYS and test validated the results using Universal Testing Machine and presented the report to cross-functional teams.

• Responsible for creation of component specifications, design verification process report, component DFMEA, and PPAP.

• Reduced lead time, increased efficiency, designed, built, and implemented part tracking process, also automated the part validation process by programming macro in MS Excel using VBA language.

• Created part attributes for steering and suspension family components, brakes components by reading the engineering prints according to the customer and supplier requirements.

• Worked with product engineers in the EMEA region in designing and developing test setup for testing and evaluation of the foundation brake products using CAE analysis of brake rotors and calipers. Brake Design Engineer Formula SAE India 2017

• Designed the critical components of Brakes such as brake rotor. Also, simulated all the components using ANSYS.

• Simulated the brake rotors in Ansys using heat transfer concepts like conduction, convection for thermal analysis and performed complex calculations like dynamic weight transfer and brake torque, etc. for structural analysis.

• Developed the bill of materials for brake components like rotors and calipers (fixed and Floating).

• Manufactured the brake rotors with SS120 steel with better strength and thermal conductivity. Baja SAE India 2016

• Worked on design calculations of hydraulic brakes.

• Collaborated the team in designing the brake components and the brake circuit.

• Optimized the RPN in component DFMEA of brake rotors maintaining SAE specification.

• Responsible for making Brake design reports, cost report and validation report using Excel. Academic Project

Simulation Based Optimization at a Rubber Blanket Manufacturing Industry Sept 2019 – Jan 2020

• Created a virtual model of a real system.

• Simulated the virtual model in plantsim for 1000 hours to calculate the throughput per day.

• Optimized the model based on the results and 5 Why’s techniques by adding the working stations.

• Programmed the model so that the rejected material goes to scrap and the approved material to the next process.

• Simulated the new model for 1000 hours and the number of through puts per day was increased from 0.86 to 0.96. Tool Cost Estimating Optimization for NA OEM Vendor Tooling Group Sept 2018 – Jan 2019

• Optimized time, the accuracy of supplier vendor tooling estimation process to support internal business case review.

• Identified the best method of achieving repeatable and reproducible tooling estimates to be applied within the production VTE for delivering tooling estimates and achieving customer requirements.

• Developed the project using the DMAIC circle for customer focus and continuous improvement.

• Performed regression test to identify the problem with large effect.

• All the results were shown in terms of graphs like control charts, histogram plots, Pareto charts, etc. using MINITAB. Education

Master of Science, Industrial Engineering, GPA 3.9/4.00 Graduated December 2019 Lawrence Technological University.

Bachelor of Engineering, Mechanical Engineering, GPA 3.1/4.00 Graduated May’2017 Osmania University.

Certifications

• Catia V5 for Design Engineers certified by Osmania University.

• MATLAB Certified by MathWorks.

Honors and Awards

• Safe design and innovation award in Baja SAE India 2016.

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