Engineer Assistant

Yuvraj Khairnar

Contact Number: 928-***-**** Email: adgpz4@r.postjobfree.com

Assistant Industrial Engineer in Taparia Tools Limited Industrial Engineering / Method & Process Engineering with a leading organization Location Preference: Pan India

PROFILE SUMMARY

• Assistant Industrial Engineer over 3.5 years of experience in MOST, Time and Motion Study, Union LTS, Headcount saving, Work Measurement and Line Balancing, Process sequencing, Lean Manufacturing, Manpower Budgeting, Capacity Planning, Document control, Strategic Planning, Bedaux & Standard System of performance calculation, Incentive calculation for Group sales and individual and norms preparation, FMEA, Manpower planning and optimization, Budgeting planning and Allocation, Loss time monitoring Waste analysis.

• Presently associated with Taparia Tools Ltd as a Assistant Industrial Engineer in Manufacturing Excellence.

• Experience in MDAT, Time Study, Mini Tab, Method Study, Lean Manufacturing tools, Six Sigma, DATA analysis, line balancing, Manpower Planning, Production Norms, Layout preparation, Layout Change for Productivity Improvement, Process Improvement and Dealing with Union for Target Implementation & IR issues, Standard and Bedaux system, Union LTS etc.

• Excellent communication & interpersonal skills with strong analytical, team building & managing, problem solving and organizational capabilities.

CORE COMPENTENCIES

~ Lean Manufacturing ~ DATA Analysis ~ Project Management

~ Process Sequencing ~ Motion & Time Study ~ Process Improvement

~ Project Planning & Scheduling ~ Manpower Planning ~ Headcount Saving

~ Norms preparation ~ Union LTS ~ Loss time Analysis

~ CEP preparation ~ Incentive Calculation ~ Budget Planning & Preparation

~ Six Sigma ~ OEE calculation and monitoring ~ SAP

~ M-DAT ~ Layouts

WORK EXPERIENCE

June.17 – Till date with Taparia Tools Ltd, Nashik as Industrial Engineer/Production Engineer (Department: Manufacturing Engineering Function: Industrial Engineering) Along with Plier and Screw Driver Production. Key Result Areas:

● Review of previous targets and and find project to improve productivity and line balancing.

● New process and product process finalization.

● Cost Saving projects and CEP preparation.

● Headcount saving projects.

● Incentive calculation.

● Process and Machine layout change for productivity improvements.

● Layout preparation for New machines and plant Expansion.

● Daily monitoring of loss time, Activity, manpower saving, study implementation, etc.

● Plier production and process observation.

● Screw Driver production

● Scrap analysis to reduce scrap waste

● Project and Development work to improve machinery and hence machine efficiency leading to higher productivity and lower rejection.

● Hands on work with plier and screw driver manufacturing machines.

● Incentive calculation for group, sales & individual and norms preparation for production.

● Annual Manpower, DPR, working days forecasting, monitoring and revision.

● Performing Line Balancing as per change in production requirements and for improving Line balancing rate and productivity.

● Performing regular time study via MOST and updating changes in cycle time.

● Implementing and improving new and existing processes through Method Study and process sequencing to reduce the idle time of operator.

● Daily Monitoring of the losses and calculating the Plant Productivity.

● Releasing Monthly Machine Productivity Index.

● Managing Process Improvement for product quality and Productivity Enhancement. Highlights:

● Developed new flexible fixture for induction machine by which reduction of copper induction coil consumption by up to 70% was achieved.

● Project involving reduction of rejections of screw drivers due to improper phosphating on the tip surface.

● Project involving development of fixtures for proper tip grinding of the tip of screw drivers.

● Implementation of K-Milling on both shanks of pliers by which rejection due to cutting edge gap is reduced.

● Time Study, Re-balancing of Plier line to improve productivity

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● Study of Riveting machine and rivet assembly operation and improve productivity on machines.

● Re-Layout of Plier machining line for sequencing of machines.

● Process improvement: - Combination of drilling and reaming operation. To eliminate Reaming operation by using PM Solid carbide drill Diameter of 7.99 mm instead of 8.00 mm diameter reamer. IT SKILLS:

● MS Office (Excel, PowerPoint and Word)

● MDAT for Change Management, Time Study (MOST)

● AutoCAD

● SAP Materials management and Production planning. EDUCATION

● Diploma. In Mechanical Engineering from Gurukul Polytechnic, Nandgaon, Nashik, Secured 64.04 % in 2015.

● 10th from KMK School, Maha. state board, Nashik; secured 74.0% in 2012. EXTRACURRICULAR ACTIVITIES

● Successfully completed E-Learning program on INDUSTRY 4.0 by Tata Steel.

● Participated in Webinar on “Introduction to Electric Vehicle and New Market Trends” Organized by BVCOE & RI, Nashik

● Participated in Technical Quiz competition Organized by Samrat Ashoka polytechnic Jalgaon. Date of Birth: 13th

November 1996

Language Known: English, Marathi, Hindi

Address: Flat no-12 Nirmala Apartment, Canada corner Nashik, 422007

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