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Manager Plant / Production manager

Location:
Bajpur, Uttarakhand, India
Salary:
As per company norms
Posted:
October 06, 2020

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Resume:

Covering Letter

Date:- **/**/**. Contact Name: - Manoharan.P Contact Persons Cell No:- ( India ) +918********* / +919*********. Contact Persons Mail ID:- adgo9s@r.postjobfree.com

Dear Sir,

I am writing to apply for the position of Production, Process, Quality, Maintenance and Store Dept. I bring to the more over 33 Years of experience in FMCG products Knowledge Cosmetics in Toothpaste, White petroleum jelly, Talcum Powder, Shaving Cream, Body perfume, Deo Perfume Non Gas, Household Products, Shampoo, Lotion, Face wash, Face Cream, Cold Cream, Detergent Powder, Hand Sanitizer, Hand Wash, Dish Wash & Soap. Beauty Parlor products Capsule & Ointment (Pharmaceutical), Foods in Rice, Coconut Oil, Oats and Soup MFG & Packing. PVC Bottle &Cap (Tube of Machinery Molding & Injection Mold)

Throughout my career, I have utilized my leadership, planning, MFG & Packing consistently increase Productivity; reduce costs and drive, men-power, rejection successful operational deliverables with Quality products. I am currently the Plant Head of M/S Jainsons Herbo Labs Pvt. Ltd. Rudrapur India in current role, I lead Production, Maintenance, Supply Chain, Inventory control and Quality, Micro Dept Goals Quality, GEMBA walk, OEE, SHE, Lead / Lag and Kaizen.

While my resume is attached for your perusal, lists of accomplishments indicative of my experience include:

• All Type of Eatable Oil, Oats Packing, Rice and Soup, Toothpaste & White petroleum jelly, Shaving Cream, Hand wash, Dish wash and Soap. Beauty Parlor Products and plant erection

• Toothpaste, White petroleum Jelly & Household Products Success products in Nigeria

• Successfully drive ACT NOW, GEMBA walk and OEE Operation

• Excel in program store and statement. Lab ( Quality Dept & Store Dept ) in No paper all those in soft copy by MS office

My success is due to my ability to establish consistency and appropriate business practices and build employee moral towards ensuring a balanced portfolio and Production & Quality well –being. I am focus on values, Achieved Quality Goals, objectives and strategic planning to directly impact success, growth and of the business.

I now welcome the opportunity to explore my potential contribution to your organization and looking forward to bearing from you.

Thank you for your time and consideration

Regards

Manoharan

Enclosed: - Resume

OBJECTIVE:

To seek a challenging position in a professional organization where I can enhance my skill and strength in conjunction with the goal and objectives

PROFILE SUMMARY:

A result oriented professional having over 35 years of cross-functional experience in plant operations, process design, manufacturing, production, quality, maintenance, productivity improvement, inventory management & people management across oral care, personal care, skin care, home care & blow molding for bottle, injection molding for cap, shoulder (spiting) for tube manufacturing & packing industry.

Expertise in coordinating, planning & implementing changes in technology, machinery, equipment, process methodology, quality assurance, control systems and reporting procedures

A keen strategist with expertise in handling Production, quality control & maintenance with key focus on top-line and bottom-line profitability by ensuring optimal utilization of resources

Skilled in managing operations involving resource & material planning, in-process inspection, team building and coordination with the internal department.

Excellent leader with proven track record in leading & motivating people towards the accomplishment of cost, profit, service and organizational goal.

Type of Audit Faced (as an auditor or Auditee)

Internal audit and external audit

1) SHE. 2) Process audit. 3) QRM Audit. 4) RM & PM Stock. 5) FG Audit. 6) “5S” Audit. 7) Online audit. 8) FSSC audit. 9) NABL audit. 10) Q-Cert audit. 11) Sanitization audit. 12) Instruments calibration Audit.13) Fire Extinguisher [Location Inspection] 14) Moc-Drill. 15) GMP Audit. 16) GHK Audit. 17) FDA audit and Ect.

ACHIEVEMENTS:

Accident “0”

Quality issue – One Empty pouch – at Srilanka (Export)

ORGANISATIONAL EXPERIENCE:

Jainson Hebo Labs Pvt. Ltd. Rudrapur –UK.(India)

A leading MNC in FMCG (Cosmetics Come Ayurvedic of Beauty parlor Products) HO at Delhi

• Manufacturing & Packing: For Facial Products / Beauty Parlors, Shaving Cream, Cold Cream, Body Lotion, Pain Oil, Face wash, Hair serum, Hair Tonner, Hair Tonic, Hand Wash, Soap and Hand Sanitizer

• Duration: From Dec-19 to Till date

• Designation: Plant Head.

• Reporting to: MD/ Managing director (HO) at Delhi

• Report by: MFG chemistry, Production Executive, Maintenance Executive, Bonded Store Room (BSR), Supply Chain/ Commercials Dept and Admin Executive

Contributions:

• Production Planning as per sales forecast

• Procurement of Raw & PM material to support production schedules

• Scheduling of Production on the basis of Job orders

• Monitoring of Daily Production vs. Men-power cost analyzing.

• Assuring quality of production

• Ensuring the preventive maintenance as per scheduled

• Assuring fulfillment of GMP & GHK implementation

• Effective Men-power Utilization and Kaizen

Roles and Responsibilities:

• Responsible for Production of the products, planning of production schedule, Legal License, Labour ACT. Improvements, SOP, protocol implements.

• New Plant Design and materials flow of Universal Shape & Infrastructure for as per GMP, GHK and GLP as per Indian Government norms.

ORGANISATIONAL EXPERIENCE:

McNroe Consumer Products Pvt Ltd. Haridwar –Unit-2,(India)

A leading MNC in FMCG (Cosmetics) HO at Kolkatta

• Products Handled: Talcum Powder, Shaving Cream, Cold Cream, Body Lotion, Deodorant Body Spray (Non Gas) Body Perfume, Face wash, Hair Style Gel, Soap and Shower Gel

• Duration: From Oct-18 to Nov-19

• Designation: Production Manager

• Reporting to: FM and CEO (HO) at Kolkata

• Report by: MFG chemistry, Production Executive and Maintenance Executive and Admin Executive

Roles and Responsibilities:

Responsible for Production of the products, planning of production schedule, Legal License, calibration of equipment, system, SOP, protocol build up, Plant Design of Universal Shape & Infrastructure for as per GMP, GHK and GLP as per Indian Government norms.

Equipment handled: Cream Mixer, Talcum Powder Ribbon Blunder, Boiler, (DM Plant) Demineralized Water, Water Vacuum Pump Oil vacuum pump, cooling tower, reconciliation. Day-to-day achievement and GLP. Etc.

Supply Chain / Other Dept. : RM Store, PM Store Bonded Store Room (BSR), Maintenance Dept, Electrical Dept. reconciliation of day to day production activity.

Reporting to: Director, Finance control (FC) and corporate office at Kolkata (HO)

Reported by: Production executives, Manufacturing Chemists and QA & Lab In-charge, FG store, RM Store and PM store Dept.

Contributions:

• Production Planning as per sales forecast

• Procurement of Raw material to support production schedules

• Scheduling of Production on the basis of Job orders

• Monitoring of Daily Production, Rejection controlling and Per Man cost

• Assuring quality of production

• MIS reports preparation on Daily, weekly & Monthly basis

• Assuring fulfillment of GMP & GHK implementation

• Effective Men-power Utilization. 5S, 4M and Kaizen

• Daily Production data entry on McWorld ( Like SAP)

• Project Work: 1) Auto capping 2) Dust collector 3) Servo Motor

• Project Implementation 1) OEE Going on now 2) Master cartons on Batch coding going on now

Ameya Foods (Ameya Group): at Coimbatore Tamil Nadu (India)

Co-manufactures of Marico Ltd,. a leading MNC in FMCG brand for Foods.

Duration: From Jan-2016 to Oct-18

Designation: Quality Manager - Process Executive

Reporting to: Unit Head, M/S Marico represent at Coimbatore, & Managing Director of M/S Ameya

Reported by: Quality executives, Maintenance executives, Production Manager Analytical chemistry and QC/QA chemists online Checker

Roles and Responsibilities:

Blow Molding for Bottle, Screen Printing, Coconut Oil, Rice, Oats and Soup

Maintaining FSSC 22000 standard, Implementing Halal Certification

Responsible for Quality & Legal, calibration of equipment, (OEE) Overall Equipment Efficiency, Standard Operating Procedure (SOP), GEMBA walk/Daily Assembly Meeting (DAM), Root Cause Analyzing (RCA), Service level, 5-S Implements & Audit and Kaizen improvements.

Reconciliation of Raw materials, packing materials and (FG) Finished Goods

Daraju Industries Ltd. Lagos-Nigeria (South Africa),

A leading MNC in FMCG (Oral Care, Personal care, Fabrics care, Skin care, Body care and Household Care)

Products Handled: Gel & Opaque Toothpaste, White Petroleum Jelly, Dish Wash, Hand Sanitizer, Napkin, Saponification for Soap noodles, Toilet Soap & Bar Soap, and Household Products.

Duration: From Mar-2012 to Dec-2015

Position: Production Manager

Roles and Responsibilities:

Ensuring that policy is effectively communicated, implemented and maintained at all levels in production and MFG department.

Vehicles running accountably, misalliance expensive and budgeting, daily attendance for all work-men & staff

Plant design of universal shape & infrastructure for as per GMP, GHK, (SON) Standards Organization of Nigeria. As per International Norms.

Leadership responsibility for functions including production planning of (4M STD) Man, Machine, Method & Material.

Motivating the Production team to achieve department mental objectives by increasing production capacity with reducing on-line rejection/wastage.

Monthly budget and Forecast

To initiate action to prevent occurrence of Non-Conformities related to Production Processes.

Training officers regarding production processes to achieve safe products

Implementing of HACCP, Personal Hygiene and GMP plan, and implement in consultation with Quality Assurance Manager.

Maintaining congenial work environment.

McNroe Consumer Products Pvt Ltd. Haridwar (India)

A leading MNC in FMCG (Cosmetics) HO at Kolkatta

Products Handled: Talcum Powder, Shaving Cream, Cold Cream, Body Lotion and Deodorant Body Spray. Injection Molding for Cap and Soap

Duration: From Dec-2008 to Mar-2012

Position: Production Manager

Roles and Responsibilities:

Responsible for Production of the products, planning of production schedule, Legal License, calibration of equipment, system, Labour ACT. Improvements, SOP, protocol build up, Plant Design of Universal Shape & Infrastructure for as per GMP, GHK and GLP as per Indian Government norms.

Equipment handled: Boiler, (DM Plant) Demineralized Water, Stores Dept. Day-to-day activity achievements, GLP. Etc.

Achievement: Erection of Shaving Cream Mixer, Auto Sleeving Machinery commissioning, Auto Ribbon Blender & Talcum Powder Filling machine commissioning, MGF, Lab and packing section relocated. Constriction work for building from 1st floor to 2nd floor

Reporting to: Director, Finance control (FC) and corporate office at Kolkata (HO)

Reported by: Production executives, Manufacturing Chemists and QA & Lab In-charge

Project Work: Pioneer Det Pack Pvt. Ltd. Puducherry–Tamil Nadu (India),

Co-manufactures of HUL, a leading MNC in FMCG (Fabrics Care) brand, HO at Silvassa.

Products Handled: Detergent

Duration: From Aug-2008 to Nov-2008

Position: Plant Erection Manager for Detergent plant

Roles and Responsibilities: Responsible for installation of FFS machinery, Compressor, (EOT) Electric Overhead Travelling, erection and commissioning as per (SOP) Standard Operating Procedure and quality norms

Pioneer International Pvt. Ltd. Haridwar (India):

Co-manufactures of HUL, a leading MNC in FMCG brand (Cosmetics) HO at Silvassa.

Products Handled: Talcum Powder, Film Star Products, Bottle Sleeving and Injection Molding for Cap.

Duration: From Sep-2006 to Nov-2008

Position: Production Manager

Roles and Responsibilities:

Responsible for Production, Planning, vendor approach, (PD) Production Details, SAP data entry for production, Plant Maintenance, Machinery Maintenance, Daily power consumption, DG. Running data and service Technical Efficiency, (FG) Finished Goods Audit, (SHE) Safety Health and Environments Audit, GMP and GHK etc.

Achievement: Updated the Four Head filler to Five Head, thereby achieved 20% more Productivity and New invention of vacuum cleaning by scrapped material.

Reporting to: HUL representative, Factory manager & Managing Director.

Reported by: Production, Maintenance in-charge, Store, QC and Dispatch dept. and Data entry (Commercial Dept.)

Unique Health Care Products Pvt. Ltd. Silvassa Union Territory (India),

Co-manufactures of HUL, a leading MNC in FMCG brand, (Oral Care, Skin Care, Personal Care)

Products Handled: All type of Gel Toothpaste, Opaque Paste, Signal-2 paste, Shampoo, Hand Wash Lotion, Face Cream and Cold Cream

Duration: From Jul-1998 to Aug-2006.

Position: Production In-Charge

Roles and Responsibilities:

Responsible for Production, Planning, SOP, Rejection controls, man-power allocation and GHK etc.

Achievement: Shampoo squeezing machine for filling the sachets & paste squeezing machine for filling tubes. Auto mono Cartons packing machine Installation, which reduced 30% men power.

Reporting to: Daily assembly meeting, Works Manager, Production Manager, Personnel Manager, Managing Director & HUL representative

Reported by: Production Supervisor, Line Quality Control (LQC), MFG dept. Store in-charge and Bonded Store Room (BSR).

International Health Care Products Pvt Ltd. Boisar Maharashtra (India),

Co-manufacturer of Ponds & HUL, a leading MNC in FMCG brand (Oral & Personal Care)

Products Handled: Toothpaste, Tooth Powder, Talcum powder, Sandal Talcum powder, White petroleum Jelly, Petroleum Jelly (Pomide), all types of Gel Toothpaste, Opaque Paste, Signal paste, Shampoo, Hand Wash Lotion, Face Wash Cream and Cold Cream

Duration: From Jun-1986 to Jul-1998

Position: Production Sr. Supervisor

Roles and Responsibilities:

Responsible for Admin, Production, Quality control, Rejection controls, men-power handling and GHK etc.

Achievements: First Indian to attend the Collapsible Tube, Hot Air Sealing Machine, sealing machine training given By M/S Wimco Co.

Reporting to: Production Manager, Personnel Manager, Ponds & HUL representative.

Reported by: Line Assistant, maintenance assistant, Store, Online (LQC) Line Quality Control & (AOQL) Assurance of Outgoing Quality Level /(AQL) Assurance Of Quality Level

Tamil Nadu Dadha Pharmaceutical Ltd. Chennai Tamil Nadu ( India)

Products Handled: Capsule Dept. & Ointments Dept.

Duration: From May-1985 to Jun-1986

Position: Apprentice

Roles and Responsibilities:

Responsible for manufacturing, Production, Packing and GHK

Reporting to: Production Manager, shift in-charge.

Achievement: Introduced vacuum cleaning technology to replace capsule manual cleaning

ADDITIONAL SKILLS:

• Knowledge in Plant erection and machinery installation

• Experience in Excel sheet Programming in Four key ways with max 15,000 corrector transfer to required place

NEW INVENTIONS:

Squeezing machine for Shampoo during the year 1993

Squeezing machine for paste during the year 1996

Vacuum cleaning pump for during the year 2006

Talcum powder Machine in 4 filler to 5 fillers during the year 2007

Excel in program 15,000 characters in 4 key ways to transfer to required place

EDUCATIONAL QUALIFICATION:

BA. Economic (1996) from Madras University Institute – Chennai

ADDITIONAL QUALIFICATION:

Juran / Kaizen Training at Tarapur/ Boisar, India, year of completion 1990

Odour assessment Training HUL unit at Haridwar, India, year of completion 2006

Odour Viscosity Training at Haridwar, India HUL unit, year of 2008

SAP Training at Haridwar, India HUL unit, year of completion 2008

ERP.9 - Orion Training at Lagos – Nigeria South Africa, year of completion 2013

FSSC 22000 –Training at Coimbatore, Tamil Nadu, year of completion 2018

McWorld Data (Like a SAP) entry at Haridwar, Uttarakhand Unit-2 Year of 2019

“5S” Training by M/S National Productivity Council- Delhi at Haridwar- UK.Year of 2019

PERSONAL PROFILE:

• Father’s Name: S. Palanimuthu

• Date of Birth: 17th June 1966

• Place of Birth: Surulipatti (Cumbum – Tamil Nadu)

• Sex: Male

• Marital status: Married

• Permanent Address:

House No:116/W-3,

MGR. Nagar,Surulipatti (PO),

(via) Cumbum, Tamil Nadu,

PIN: 626 516.

LANGUAGES KNOWN:

LANGUAGES KNOWN: Languages

To Speak English Tamil Hindi, Kannada, Telugu and Marathi

To Read English Tamil

To Write English Tamil

BLOOD GROUP : A + ve

Date: 05/10/2020 (P.Manoharan)

Place: Rudrapur



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