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Senior Mechanical Static Engineer

Location:
Dubai, United Arab Emirates
Posted:
October 03, 2020

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Resume:

FIELD OF EXPERIENCE IN STATIC & PACKAGE EQUIPMENTS:

16+ years (including 10 years plus Gulf Exp.) experience in the field of engineering & design of static & package equipment’s for Oil & Gas sector (7+ years as Offshore & 9 years as Onshore), Refinery, Petrochemical process plants in various phases of EPIC namely equipment design, detailed engineering, technical evaluation of suppliers, post award management of suppliers including document review, progress review meetings, inspection at supplier’s works, Co-ordinate engineering and design activities with other project disciplines, erection & commissioning support including Project site & Vendor visits.

Having a vast experience in all stages of the project viz. Conceptual & Feasibility Study, Pre-FEED & FEED, Consolidation Engineering, Detailed Engineering, EPIC (incl. 2 years exp. in Offshore Pre- commissioning & includes 2 months Offshore site experience) phases, PMC, Brownfield etc., for both On-Shore & Off-Shore Projects.

Details of projects as worked (Pre-FEED/FEED -6, Detail Engineering – 4, EPCI -9 (incl. 3 pre-comm. projects), PMC -5, Brownfield – 2 and vendor Exposure)

Design & Detailed Engineering: Static equipment Preparation of Design calculations & Drawings including Pressure Vessels, Reactors, Distillation Columns, Scraper Launchers/Receivers, Filters, Test Separators, LPG Bullet, K.O. Stacks, Shell and tube type Heat exchangers, Gas Dehydration and Glycol Regeneration Package, Gas Sweetening Unit, Produced Water Treatment Package,Electric Heaters, Corrosion Inhibitor skid package, Slops system Package, Flare tip & ignition package, API 650 Tanks(Fire water tanks, Fixed & Floating type), Rectangula`r tanks(SS&CS), FRP tanks, Static Mixers, Hot water package, Heli-fuel Package, Potable Water Maker & Treatment Package, Nitrogen Generator Package, Air Compressor Package, Material Handling Equipment(Over Head & Jib Cranes,Monorails and Electric Hoist, etc., ), Piping and Package equipment & Fire Fighting and Safety Equipment etc. as per National & International codes.

ASME (Sec. VIII, Div1 & 2),API 650,API 620,API 660 & 661, TEMA, UL-142, BS 4994,BS 2853, BS 7333, BS2654/ EN14015, API650, API 653, API579,API 2C, ASME B30.11, ASME B30.16,ASME B31.3, & with respective project Specification etc. and Re-rating the static equipment as per API 510.

Conversant with use of Engineering Design Software like PV-Elite/Code Calc., API tank software(TANK), Micro-Protol, Compress, B-Jac (HTFS+), HTRI, and other utility Software like Auto-CAD, Aspen Zyqad, Acrobat distiller, MS Office, Concord mailing system, PIMs software (Pre-Commissioning) and review of vendor’s FEA & CFD analysis along with process engineering.

Conversant specifications like SHELL DEP, BP, Qatar gas, Qatar Petroleum, Saudi Aramco, SABIC Total, ADNOC & EIL.

Engineering Projects involvement as below:

Design projects for the development of Conceptual Designs, Pre-FEED, FEED, and EPC in accordance with company and contract requirements and Incorporation of design requirements for health, safety, quality and constructability into design deliverables.

Primary objective to ensure that mechanical design integrity is not compromised while managing the execution of the project. Carry out conceptual, front end design and detailed design engineering activities like, design basis, philosophies, equipment selection, studies / reports, including co-ordination with the various discipline groups Specific accountabilities.

Review ITB (Invitation to Bid) documents submitted in the proposals stage, issue inquiry requisitions, review techno-commercial vendor offers, prepare equipment list and man-hour estimation. Verify scope of work, budgeted man hours, budgeted quantities, total of deliverables, and format of delivery, time schedules and other specifications for execution of the work.

Assist Lead/HOD/Engineering Manager to prepare engineering control documents including deliverables lists, manhours estimates and planning, project programs, IDC coordination and reviews. Manage assigned work scope to these control documents.

Review contract requirements for project execution, organize the preparation of the Technical Document Register (TDR), identify requirements and scope of work; review specifications Process Data Sheets (PDS), Piping Material Specifications (PMS), Piping & Instrumentation Diagrams (P&ID’s), Plot plans, General Arrangement (GA) drawings, Review Philosophies, Area Classification Drawings, Fire and Gas Detector Layout Drawings, Brown field Suction Scrubber internals drawings & calculation review and other relevant documents. Establish contract review criteria, identify and resolve discrepancies and divergences from original proposal through the instigation of technical queries to projects/client.

Prepare engineered calculations, drawings and documents related to assigned job for Mechanical equipment works within a 2D / 3D data model environment.

Review and check relevant deliverables such as design calculations, drawings, specifications, schedules and MTOs prepared by engineers and designers to ensure technical correctness, quality and compliance to project objectives.

Prepare, check and approve Procurement related documents including material requisitions, technical bid evaluations, recommendations and vendor drawing reviews.

Verify contract technical specifications. Establish critical equipment parameters and engineering deliverables i.e. pressure requirements, capacity, and pressure vessels, heat exchangers, process packages, material of construction, limitations of operating environment and other parameters. Identify and resolve discrepancies and divergences from original proposal through the instigation of queries to client.

Preparation of Mechanical Datasheets including equipment sizing, equipment specifications, PWHT requirements, and radiography requirements, material of construction, nozzle details, and code of construction, fireproofing, insulation, wind loads, seismic loads, equipment interface, thickness analysis and other equipment analysis.

Participate in Project 3D Model review, HAZOP, HAZID and SIL Rating studies meetings with the client and representatives of other engineering disciplines.

Interact with Quality Assurance for quality issues; strictly ensure compliance with Company's ISO Quality procedures. Coordinate Internal and Client audit requests; facilitate audit procedures of engineering systems within the department.

Interface and provide clarification, guidance and technical support to construction sites and provide startup and commissioning assistance as required.

Support projects in Design Change management and variation order initiated by Client.

Attend meetings, fabrication shop visits and inspection activities at vendors’ works.

Function as member of Technical Specialist Group to support projects and proposal as required.

Develops solutions to complex design problems using initiative and own acquired knowledge.

Interact and coordinate with the Owner, PMT/PMC, vendors, subcontractors, JV partners and satellite offices.

Provide progress report information on assigned projects, at the required frequency and with the required content to the Project Engineer.

Coach / mentor less experienced engineers.

Participate in and advice on all design activities and initiatives, including provision of training, inductions and documentation review.

Advise the Engineering Manager of any slippages / deviations and their causes and proposed corrective action and of any technical problems and unresolved differences with other groups.

Ensure that engineering activities are executed within budgeted man-hours and approved schedules in compliance with project procedures, standards and specifications and in accordance with company procedures and requirements of the local Occupational Health and Safety Act.

Attend Factory Acceptance Tests (FAT’s) and Sites Acceptance Tests (SAT’s) for equipment on assigned projects.

Equipment handled should cover material of construction of CS, LTCS, SS, CS +Clad, LAS, HAS, NACE MR0175, HIC etc. for applications with temperature ranging from hot service to cryogenic with special services like Hydrogen, Lethal, Wet Sour, Cyclic, Sea Water etc.

Pre-Commissioning Exposure for PMC Projects :

Lead a team to undertake commissioning activities in projects.

Interfaces with other disciplines to ensure integration of activities.

Implement & test the subsystems as per project commissioning test sheets.

Preparation of method statements, procedures and routines where required.

Interface towards Pre-commissioning and Company personnel.

Reports on work progress, bringing to notice potential problems or delays and recommends solutions.

Assist during the database preparation for pre-commissioning status index and commissioning technical database.

Plan, Monitor and assist in Vendor activities as required.

Ensure temporary supplies and commissioning spares are adequate for the subsystem testing

Perform inter-discipline checks.

Compliance in accordance with HSE Standard.

Perform all assigned work to agreed standards for safety, health environment and demonstrate a commitment to attaining high levels of HSE (Health, Safety & Environment) performance.

Trained for Field & Construction support engineering and completed the QHSES trainings like, Task risk assessment (TRA), Permit to work (PTW), Log-out Tag-Out (LOTO), Confined Space entry, Work safety at Height, BBSM Observer, Cost of Non-Quality (CONQ),Safety in Design, Marine Quality & Safety Induction, OPITO Basic H2S Training, OPITO BOSIET & Management of Change.

EXPERIENCE

Sr. Mechanical Static & Package Engineer/Lead Engineer- (March-2013– Present)

McDermott Middle East, Inc., Dubai,

D7072- PKG.04- OFFSHORE GAS FACILITIES MARJAN INCREMENT PROGRAME (MIP) EPIC – SAUDI ARAMCO–Saudi Arabia

Project Description:

The scope of work for Marjan Increment Program (MIP) PKG. 04 – Offshore Gas facilities

mainly consists of Wellhead Platforms and Tie-in Platforms for Rich Gas production, Lean

Gas Injection and Submarine Pipelines, Cables & Umbilicals in the Marjan Field, as below:

-Three (3) Non-Associated Gas (NAG) Wellhead Platform Decks

-LWHH 1010/1015,MRJN 1020/1025 & MRJN 1026/1031

-Two Cap Gas production (CGP) Wellhead Platform Decks

-MRJN 3021/3030 & MRJN 3031/3040

-Two Cap Gas Injection (CGI) Wellhead Platform Decks

-MRJN 3001/3010 & MRJN 3011/3020

-Associated subsea near shore to offshore trunk lines and inter-field pipelines & cables, umbilicals and ICCP anode sleds.

FEED - US Gas Cap Condensate Development Project - Phase 1- ADNOC- Abu Dhabi

Project Description:

ADNOC Offshore operates the Umm Shaif facilities that are located 150 km North West of Abu Dhabi City. With the Umm Shaif Gas Cap Condensate Development Project, ADNOC offshore are looking to develop the oil reservoir gas caps using a partial gas recycling strategy with export of condensate to Das Island. COMPANY intends to undertake gas cap development in two phases - Phase-1 and Phase-2. Phase-1 is recycling of 600 MMSCFD of gas and 50 MBD condensate production. Phase-2 consists of exporting 500 MMSCFD of gas in addition to 600 MMSCFD injection gas and 100 MBD condensate production.

The objective of this project is to carry out FEED design for Phase 1 gas cap development, i.e., to design the required surface facilities to achieve condensate production of 50 MBD in a safe and economic manner from Jan 2023 to 2030. Phase 1 includes for the following works:

-3 new remote Wellhead Towers (WHT US GP1, GP2 and GI1) for production and injection

-New Accommodation Platform (UAP-2), Condensate Separation Platform (CDSP-1), Compressor Platform (CP-2) and Flare Towers bridge connected to the existing USGIF complex

-New Condensate Treatment Unit (CTU)

-New subsea intrafield pipelines and a condensate export pipeline to Das Island

-New subsea power cables from existing PDP to the new platforms

-Brownfield work and tie-ins on existing offshore USGIF and USSC

-Brownfield work and tie-ins on Das Island, including installation of a new Crude Storage Tank

EPIC – SAUDI ARAMCO GUARANTEED (3 Projects LUMP SUM) –Saudi Arabia

D6255-BI-10-00799 LTA -II FOR EPCI OF OFFSHORE FACILITIES

D6848- SFNY HEADER #9 AND ASSOCIATED FACILITIES

D6463-SFNY 9 SLIPOVER JACKETS & DECKS SUBSEA PIPELINES & CABLES

Project Description:

Well Head Platform (21 Qty. WHP/Aux.) for SFNY TP-23, SFNY 258/263 WHP & Aux, SFNY 264/269 WHP & Aux, SFNY 10, 396/398 WHP & Aux, SFNY 13, 482/484 WHP & Aux, SFNY 27,517/519 WHP & Aux, BERRI 52/57 WHP & Aux, BERRI 76/81 WHP & Aux, BRRI 147/150 WHP & Aux, MRJN 400/409, MRJN 410/419, MRJN 460/469,ZULF 580/589, ONSHORE GOSP-1, ZULUF TP4 facilities.

SFNY HEADER #9 - Well Head Platform (6 Qty. WHP/Aux.) for SFNY 18 465/469 WHP & Aux, SFNY 23 455/459 WHP & Aux, SFNY 222/227 WHP & Aux, facilities.

SAF 5-Well Head Platform (9 Qty. WHP) for SFNY 8, SFNY 9, SFNY 19, SFNY 26, SFNY 28, SFNY159, SFNY228, SFNY234 & SFNY252 facilities.

These above 3 projects having experience from EPC to pre-commissioning and Handover to Client (Saudi Aramco)- worked for special exposure.

FEED & EPIC for Flow Assurance Expansion Project - RasGas Company Ltd-Qatar

Project Description:

Flow Assurance Expansion Project is to provide an alternative means of hydrate prevention by injecting Monoethylene Glycol (MEG) directly into the offshore wet gas pipelines during the hydrate season as a substitute for KHI which is currently being used, resulting in carryover to the waste water disposal reservoirs.

FAXP scope consists of expanding FAP offshore facilities to include QG 3&4 Wellhead Platforms, QSGTL Wellhead Platforms and pipeline connection to Barzan Wellhead Platform 3. As part of Flow Assurance Expansion Project, Permanent Removable Monoethylene Glycol (MEG) (Rectangular type) tanks with capacity of 65.3 m3 each shall be installed on WHP7, WHP8 and WHP9 Platforms.

Brownfield support for Fateh field Platform – Dubai Petroleum- Dubai

Project Description:

Re – rating static equipment (12 qty.) and replacement of vessel internals for Fateh field platform (CCP1, CCP3, and CCP4 & GL2) to suit the operational & safety requirements.

FEED SERVICES FOR NFPS INVESTMENT-1- Qatar Gas Company Ltd-Qatar

Project Description:

Pre-FEED for The North Field Production Sustainability (NFPS) QG Drilling Project passed Gate1

The NFPS QG Drilling Project involves both surface facilities and new wells at both QG1 and QG2. The surface activities include modifications to existing facilities (Brownfield) and installation of new Wellhead Platforms, Riser Platforms (if required), Bridge connections and intra-field pipelines (Greenfield). The sub-surface activities consist of drilling 29 new wells; 11 wells at QG1 and 18 wells at QG2.

FEED services for North Field Production Sustainability (NFPS) Investment 1, Project 1 (I1P1).

The project scope consists of two new wellhead platforms (WHPQ10 and WHPQ11), two

new intra-field pipelines and subsea composite cables, one new riser platform (PRQ1)

bridge-connected to the existing QG NFB PU, and associated brownfield modifications

at existing QG NFB Complex, including new bridge installation between QG NFB PU and

QG NFB PR. In addition to QG1 wellhead platforms, the project scope includes a new jacket for RG Wellhead Platform 13 (WHPR13).

FEED for QG LQ Accommodation Platform Expansion - Qatar Gas Company Ltd-Qatar

Project Description:

FEED for a proposed expansion of the Living Quarters at the North Field Bravo (NFB) facilities offshore Doha.

The FEED Engineering shall involve all the aspects of platform development such as overall layout, platform configuration, structural weight & size, and layout to suit the operational & safety requirements.

Offshore Maintain Potential Safaniya Project Phase-II – Saudi Aramco - Saudi Arabia

Project Description:

New Jackets are for TP22, SFNY 1040/1049, SFNY 216/221 auxiliary platform and bridge.

Platform upgrades (including boat landings) for SFNY 14,511/513, SFNY 342/347, SFNY 16,476/478 & SFNY 30,488/489 platforms & In-situ upgrade of SFNY 216/221 platform.

WHP, CPF & ULQ Topsides - Culzean Project(Bid) – Maersk Oil North Sea UK Limited

Proposal Description:

The Culzean project development is an ultra-high pressure high temperature (UHP/HT) gas condensate development located some 145 miles East of Aberdeen in the UK sector of the Central North Sea.

The development is a stand-alone development involving a three-platform bridge linked concept including:

12 + 2 slot Wellhead platform (WHP)

Central Processing Platform (CPF) with flare tower

Separate Utilities and Living Quarters Platform (ULQ)

Interconnecting bridges (2 Off)

Gas export pipeline to CATS

Liquid export via Floating Storage & Offloading (FSO) facility

PS-1N - OXY Central Processing Facility(Bid) – Occidental Petroleum of Qatar - Doha, Qatar

Proposal Description:

Occidental Petroleum of Qatar Limited (together with its affiliates, OXY) is developing a new central processing platform designated as PS-1N to be located offshore Qatar in order to service the production of oil, gas, and water from the Idd al Shargi North Dome Field.

Mechanical Static Engineer (Jan-2008–Feb-2013)

PL Engineering Ltd, India & Abu Dhabi

Projects Description (onshore):

FEED plus Detail Engineering for Safe Water Chemicals Plant Expansion – AL Kout Industrial Projects Co.- Abu Dhabi

Project Description : Chloro Alakali process expansion, design, supply, installation, testing, commissioning and training of the Mechanical systems required for Upgrade of Safe water Chemicals plant with new electrolyze of 20 metric TPD Chlorine production, provided complete engineering services for re designing process, Mechanical,piping, civil, electrical and instrumentation systems. This project scope of work FEED plus Detail Engineering.

Job Involvement: Lead Engineer:

-Responsibility includes preparation of Design Basis, technical specifications, Mechanical Datasheets, Material requisitions, Technical analysis of bids, Vendor evaluations and detail engineering documents review of 40 Process Equipments like., Columns, CS/ FRP Tanks, Shell & Tube Heat Exchangers, Plate type Heat Exchangers, Seal pots, Scrubber, Hydrogen Vent Stacks, Static Mixers, Agitators, Ejectors & Filters, etc.

Seconded PMC - Port tank Farm & Loading Facilities (Jubail Export Refinery -Pakage-9) – Saudi Aramco Total Refining & Petrochemical Company (SATORP) - Saudi Arabia

Job Involvement: Lead Engineer :

-Responsibility includes review & approval of Design Basis, technical specifications, Mechanical Datasheets, Material requisitions, and detail engineering documents review of Process Equipments like., VRU Package (i.e., Absorber vessels, Plate type heat exchangers,& chiller unit), CS vessels(Fuel Oil Recovery Sump, Hydrocarbon Recovery Sumps), Electric Heaters for Sump tanks & API 650 tanks, etc.

Seconded PMC - Falcon Project- Emirates National Oil Company Ltd - Horizon Jebel Ali Terminals Ltd.- Dubai

Job Involvement: Lead Engineer:

-Responsibility includes preparation of technical specifications, Mechanical Datasheets, Material requisitions, Technical analysis of bids, Vendor evaluations and detail engineering documents review of Tank design and GA & detail drawings for below tanks.

i). Jet Fuel Storage Tanks (4 tanks Capacity of 30000, 20000 & 1500 m ) with Aluminum Geodesic Roof with IFR

ii).Jet Fuel Aviation Tank( 3 tanks Capacity of 20000 m ) with Carbon Steel Dome/Umbrella Roof

Seconded PMC - Ras Lanuf Tank Farm Replacement Engineering of 500,000 US BBL above ground Floating Roof - API 650 storage tank at Ras Lanuf Export facility @ Libya.

Job Involvement: Lead Engineer:

-Responsibility includes preparation of technical specifications, Mechanical Datasheets, Material requisitions, Technical analysis of bids, Vendor evaluations and detail engineering documents review of Tank design and GA & detail drawings, and Side entry Mixers, etc.

Seconded PMC - Water Treatment & Central Processing Facilities Plants -M/s. Oxy Oman Petroleum Company – Oman

Job Involvement: Lead Engineer:

-Responsibility includes engineering coordination to site about Static Process Equipments viz. Tank,Separators, CS Vessels, Filters, Heat Exchanger, etc., Review of engineering calculation & Vendor Fabrication drawing for Tanks, Separators, CS Vessels, Filters, Heat Exchanger, Co-ordination with Client, engineering support to Procurement and Construction.

Seconded PMC - Strategic Gas Transmission Project – Qatar Petroleum Company-Qatar

Job Involvement: Responsibility includes engineering coordination to site & DEC,about Process equipments viz. CS Vessels, Gas Filters, Fire water storage Tanks, Pig Launcher/Receivers, etc

-Review of engineering deliverables such as MR, Specifications and data sheets, technical Bid evaluations and Vendor documents review, Co-ordination with various disciplines, engineering support to Procurement and Construction.

EPC - India Essar Oil Spur Line Project - M/s. Cairn Energy India Ltd – Vadodara-India

Job Involvement: Involved as Job Engineer for Preparation of technical specifications, Design, Mechanical Datasheets, Material requisitions, Technical analysis of bids, Vendor evaluations, and Detail Engineering review of Closed Drain Tanks.

-Preparation of detailed Mechanical Data Sheets with all design parameters and complete drawing includes GA drawing and details drawings.

-Preparation of Material Requisition, Vendor offer review, Technical Query & Technical Bid Evaluation and Purchase Requisition.

-Vendor drawing review of said static equipments including GA, Detailed drawing, part drawings and external attachment drawings.

-Co-ordination with inter disciplinary departments like Piping, Instrumentation and Process.

EPC - Sulphur Recovery Unit (SRU Block) - M/s. Bharat Oman Refineries Ltd- Bina-India &

EPC - Residue up-gradation & MS/HSD quality improvement project (DCU Unit)– M/s. IOCL-India

Job Involvement: Involved as Job Engineer for Design, Mechanical Datasheets, Material requisitions, and Technical analysis of bids, Vendor evaluations, and Detail Engineering review of above Columns, STHE & Vessels.

-Vendor drawings review of all vendor drawings related to equipments from GA, details, tube sheet to shell development and external attachments etc.

-Coordination with all departments viz. piping, electrical, instrumentation, civil and also with vendor ensuring proper input and correct deliverables.

EPC - 300 KTPA Low Density Poly Ethylene (LDPE) Project. – Saudi-Kayan Petro chemical Company Ltd (Sabic). - Saudi Arabia

Job Involvement:

-Involved as Job Engineer for pre bid Engineering activities like design & Preparation of technical specifications, Mechanical Datasheets, Material requisitions, Technical analysis of bids, Vendor evaluations, TBA and TBS of above 40 Process Equipments.

Mechanical Engineer(March-2007–Jan-2008)

NEO Structo Const. Ltd, Surat, India

Reliance Jamnagar Export Refinery Project - M/s. Reliance India Ltd, Jamnagar-India

Job Involvement:

-Design & detailed engineering of fabrication drawings and preparation of procurement specifications & making Bill of material for pressure vessels, Plant Stack (2750/1900 ID X 43300 TL – TL) and review of Skid Layouts, Pining & valve vendor data and preparation of procurement MTO (Material Take Off) for 18 Fuel Skids for VDU, CDU, VGU & SSH.

Mechanical Engineer (trainee), (March-2006–March-2007)

Bharat Heavy Plate and Vessels Ltd (currently BHEL), Visakhapatnam, India

HPCL Refinery – Vizag & BORL – Bina Refinery –Bina-India

Job Involvement:

-Design, preparation of procurement specifications & fabrication drawings and making Bill of materials for pressure vessels, Heat Exchangers and Columns, Test blind flange, Lifting Lug and Lifting trunnions calculations & Design calculations & Nozzle Local load analysis for CCR, CDU & VDU columns.

-Prepared complete detailed design experience includes PV Elite detail design & drawings for CCR for HPCL refinery, CDU & VDU Columns for BORL – Bina refinery.

Mechanical Design Engineer (trainee), (July-2004–March-2006)

Dolphin Engineering Services, Visakhapatnam, India

Job Involvement:

-Involved as Design Engineer for Preparation of strength calculation, fabrication drawings and making Bill of materials for CS pressure vessels, CS drums, Stacks, etc.

PROFESSIONAL QUALIFICATIONS:

YEAR OF PASSING

QUALIFICATION

2004

B. Tech in Mechanical Engineering

(Affiliated by JNTU-Hyderabad, India)

1999

Intermediate

1997

10Th Class

PERSONAL INFORMATION

Date of Birth

:

10-07-1982

Nationality

:

Indian

Passport No.

:

Z3793373

Languages Known

:

English, Telugu and Hindi

Status

:

Married + 1 Kid

Availability

:

1 Month

Current Location

:

Dubai-UAE

Contact Phone & WhatsApp Nos.

:

+971 - 555 033 484

E-Mail /Skype ID

:

adgmf6@r.postjobfree.com

BOSIET (Offshore training certificate)

:

93285700200318210109



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