VIGNESWARAN M

Email: adgm1j@r.postjobfree.com

Mobile: +91-875*******, 904-***-****

OBJECTIVE

To obtain a mechanical engineering position in a challenging environment where i can utilize my skills, knowledge and experience to provide significant contribution CAREER CONTOUR

EMPLOYER DESIGNATION LOCATION JOB PERIOD

1 Dickinson Group Of Companies Mechanical Engineer Mufulira,

Zambia

June 2019 – Sep 2019

( 4 Months)

2

Sterlite Copper,

Vedanta Resources Limited

Copper Smelter & Refinery (4 LMTPA)

Mechanical Engineer

Tuticorin,

Tamilnadu

Feb 2012 – June 2018

(6 Years 4 months )

3

Applicomp India Limited

(Videocon)

Graduate Trainee

Bangalore,

Karnataka

July 2011 – Aug 2011

(2 months)

PROFESSIONAL SUMMARY

A result driven professional with 6 + years of experience in Plant Maintenance, Project Planning, Project Management, Installation/Commissioning, Resource Deployment, Documentation Management, Contract Management, Asset Optimization, Spares Planning & Procurement, Shutdown Management and Inventory Control

Deft at handling Installation, Erection & Commissioning, Maintenance of field equipment s, and other various Rotary and Stationary machineries

Well versed with the concepts of handling various Pumps, Blowers, Air Compressors, Furnace, Drives, Fan, Heat exchanger s, Chillers, Cooling towers and Valves

Proficiency in handling, suggesting maintenance strategies, procedures and methods, diagnosing breakdown problems, monitoring and controlling maintenance costs

Facilitating the reliable and robust maintenance and achieving higher availability and improving OEE of the plant

Ability to take cross functional responsibility and an effective team player

Excellent relationship management, analytical and negotiation skills with deftness in swiftly ramping production and maintenance operations

Hands-on experience in Sap (PM&MM) modules- PM Processing, Workflow, Service Management, Materials Planning, Purchasing, Inventory Management and Invoice Verification

To achieve maximum reliability and availability of all mechanical equipment s in the plant

Participated in Risk analysis, RCA, Hazop,FMEA, TPM,OEE,5S, KAIZEN,CIP etc., AREAS OF EXPERTISE

Effectuating Predictive, Preventive breakdown and Pro-active Maintenance of Plant assets, Conducting periodic checks to ensure performance of various equipment s.

Hands on experience in Static and Rotary equipment’s like Centrifugal pumps,Fans, Blowers, Air Compressors, Heat exchangers, Chillers, Cooling towers, Valves and Piping s, Agitators, Drives and gear box.

Expertise in Replacement & Maintenance of Electric Arc Furnace, Rotary Furnace, and Water cooled double hood panels, Waste heat recovery Boiler and Heat exchangers.

Condition based monitoring for all rotary equipment s also having good knowledge in Hydraulic

& Pneumatic systems Maintenance, Overhauling & Equipment s Procurement

Maintenance, Fabrication, Erection of Structural, Low pressure & High pressure pipe lines, Ducts, layout designs, and other heavy fabrications

Delegation of maintenance jobs on daily basis and supervising all activities for completing it by giving emphasis on safety

Prepares mechanical maintenance reports by collecting, analyzing, and summarizing information and trends

PROJECT MANAGEMENT/DESIGNING & PROCESS ENHANCEMENT

Experienced in Asset Optimization tools like, LAM (Linear Asset Management – mainly piping circuits), VED (Vital, Essential & Desirable – classification of spares), BOM (Bill of material)- Mapping against equipment s, FMEA, ECA, MOC

Root cause analysis for the failure and implementing the recommendation (CA & PA) to obtain the desired result. Gathering product specifications & designing and modifying / upgrading existing designs

Conversant with important standards and codes like ANSI, DIN,ASME,ASW,API and condition monitoring techniques such as vibration analysis, thickness measurements, NDT.

Responsible for the calibration of QC/Equipment s inspection and engage Calibration database adding new equipment s, deleting broken pieces, etc.

Reviews work instructions (SMPs), Work with Department Area Representatives and supervision to help create and maintain all maintenance procedures SHUTDOWN PROJECTS HANDLED

Successfully carried 13.5MVA Furnace rebuild project in ZIMPLATS PLATINUM MINES, Zimbabwe .The rebuild consists of replacing the entire furnace crucible and wrap around equipment s,structural steels, piping s, Ducting, pumps and fans

Successfully carried Replacement of Entire Rotary furnace’s in STERLITE COPPER, VEDANTA RESOURCES LIMITED, Tuticorin within scheduled time with all safety measures. (Pierce.smith.converter / Slag cleaning furnace / Anode furnace). MAJOR PROJECTS HANDLED

Complete Overhauling of Blowers (Ingersoll rand), Induced draft fans (Siemens) and Succeed Installation of mechanical seals to centrifugal pumps in Granulation areas.

Conducted Erection and Commissioning of Electrostatic precipitator (ESP) and PDC systems also Drag chain conveyor for lime pneumatic dust conveying system.

Successfully completed a Major shut down in Sterlite copper (Vedanta limited) within a scheduled time of 28 days in 2014

Completed Continuous improvement project on “Reduction in breakdown of granulation pumps"- To increase reliability and availability of slag cleaning furnace.

Experienced in Dismantling and Erection of Water Cooled double hood panels and Gas Cooling System also in Structural & Piping s

Handled 80M Height Stack Dismantling&erection for maintenance& inner FRV provision.

Commissioning of Flue gas SO2 desulphurization scrubbing system CONTINOUS IMPROVEMENTS PROJECTS

Continual Improvement Project (CIP) FY 2014-15 for “Reduction of Copper Anode Conical Rejection From 11% To 4%”.

IDEAS IMPLEMENTED: Installation of Auto Punching Machine System instead of Manual Punching Machine in Converter Operations (Make: Heath& Sherwood, Canada)

Increased Caster Wheel Hydraulic Pushers life by design modification from 3 months to 18 months, Realized recurring benefits 10 Lakhs per Annum

Succeeded Main Stores Inventory Reduction from 29Crs to 25Crs CAREER ACHIEVEMENTS

Internal Auditor for implementation of EnMS (Energy Management System) ISO 50001:2011

Awarded Best Idea / KAIZEN Suggestion and Implementer by COO for “Total Employee Engagement Program” during Kaizen week celebrations.

Internal Trainer by Dr. HL Kaila BBS-Project Director as a Behavior based safety lead trainer

Internal Auditor for Effective Implementation of 5S concepts

Support the development and realization of a “Zero Incident culture” in a way that serious injuries are prevented and best in class HSE performance is achieved

Act as Best Safety Steward (Responsible of work at height and Scaffolding Erection & Safety).

SPA (Single point Accountability)Team Member for Safe Machine Guards Compliance SOFTWARE PROFICIENCY

SAP ( PM & MM), MS Office Tools, Advanced Excel, AutoCAD USAGE OF STANDARDS

ISO-9001:2008, ISO-14001:2004, ISO-50001:2011,ISO-14164:2008,OHSAS-18001:2007 PERSONAL SKILLS

Strong verbal and written communication skills

Strong leadership skills& Managerial courage

Inclination to learn new things and exploit the opportunities

Team player supporting and appreciating members

Good negotiation skills with a Go- and-get-it attitude SCHOLASTICS

BACHELOR OF ENGINEERING IN MECHANICAL

Graduated with 73% (First Class), July 2007 to April 2011, Sardar Raja College of Engineering, Anna University - Tirunelveli, and Tamilnadu, India PERSONAL DETAILS

DOB : 08/04/1990

Sex : Male

Marital status : Single

Nationality : Indian

Languages known : English (fluent), Tamil (native), Hindi (Beginner)

Passport Detail : N 8351316 (DOI: 10/03/2016 & DOE: 09/03/2026)

Permanent Address : 36A,Aravind Nagar, Sankar Nagar, Tirunelveli, Tamilnadu, India DECLARATION

I hereby declare that the above furnished details are true and up to the best of my knowledge. DATE: VIGNESWARAN M

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