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Plant Chemical Engineering

Location:
Cairo, Cairo Governorate, Egypt
Posted:
October 01, 2020

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Resume:

Mohamed Hassan Mohamed Baddini

*/*

Eng_MHassan**05@

yahoo.com

+2-012******** / +2 011

47172801

** ***** ** *** **, Al Jizah,

Egypt.

Arabic: Mother Language.

English: Fluent.

Germany: Moderate.

Interpersonal Skills.

Decisive and result oriented.

Strong Analytical Skills.

Strong Communicator.

Real Time Management.

Sound Priority Setting.

High Capacity Professional with 14 Years of hands on experience in Plant Production operations, facility maintenance, HSE, Supply chain, Quality Assurance, Commissioning, Strategic planning and finance in multinational companies. Commissioning & Pre-Commissioning. Plant Operations. DCS & Control systems Operations. Supply Chain Management. Environmental, Health & Safety. Leadership & Training. ISO 9001, ISO 14001, ISO 18001. Procedures & Instructions Issuing. Quality Control & Assurance. Lean manufacturing & 6 Sigma. Strategic planning & Budgeting. Plant Finance & Cost Control. Honoured Post Graduated at Chemical Engineering at 2013. Cairo University. Grade: Very Good.

Bachelor degree at Chemical Engineering at 2004.

El Menia University Grade: Pass.

Plant Operation Section Head (Sulfonation Plant)

Galaxy Chemicals Egypt (From 7/2019 Till now

Control, operation process and production facilities of Sodium Lauryl Ether Sulfate (2 Lines) and Linear Alkyl Benzene Sulfonic Acid LABSA (2 Lines), Formulation 1 Plant, Packing Section with Sulfonation Plant capacity 250,000 MT/ year through Emerson Delta V control system (DCS).

Oversee the Production and Plant operations on daily basis.

Provide process documentation, Manuals, Operating Instructions and review the routine files as DPR, OEE, OTIF, NDR%, Dispatch VS Rolling Plan, slow moving Materials, Monthly report, Monthly Usage variance report, Budget, ERP Navision System Booking CaPex Studies, ...etc.

Daily checking field log book, and DCS process log book, DCS process parameters, DCS trends, and provide supervision and troubleshooting for any process offset.

Commissioning and startup for new production lines or units.

Technical training and evaluation for team members through KPIs aspects.

Involved in RCA, Complains, internal Auditing, PSSR, Annual Maintenance planning & execution, Spare parts reviewing, Catalysts replacement.

Review plant production & packing plans, R.M purchase orders, MRP.

Involved in safety incident reporting, investigations, NCR reports. Skills

Languages

Contacts

Mohamed Hassan Mohamed Baddini

2/4

Commissioning Supervisor

Maire Tecnimont EPC Egypt (From 12/2017 till 06/2019)

Review the Licensors / Vendors schedule documents.

Preparation of standard documents for project completion like Pre- commissioning & Commissioning Manuals, Start-Up procedures, emergency procedures.

Various Pre-Commissioning activities including Data Sheet Reviewing, P & ID Review & Checks, Mark-up, Isometric review, Flushing Loop Preparation, Method of Statement, Punch lists.

Flushing & Air Blowing of different process lines, Refractory Dry-Out for fired heater, Reactors, and Reformers, Steam Blowing and Chemical Cleaning within the battery limit for critical lines and package items.

Commissioning of OSBL, Utility lines- Instrument Air, Plant Air, Nitrogen Production Plant, NG Reforming, and Ammonia Plant.

Review and update Consumables, chemicals, spare parts, and operation budgets as planned.

Involved in PSSR, Loop Check, Interlock check, DCS start-up. Plant Manager

Nufarm ME Operations Agrochemicals (4/2016 to 12/2017)

Operate of the Framchem facilities within the defined operating windows and according to procedures to meet the desired operating deliverables.

Design, implement, use and maintain a fit-for-purpose asset management program for the site including Safety Sustainability programs,

Develop relevant manufacturing cost budgets for the site (including capital expenditure plan) and report progress against these budgets quarterly, and annually at front of head office

Develop raw materials and utility consumption plans and report progress against these plans, and Provide the Plant OEE, Yield, conversion, monthly reports including Departments Performance, and COPQ analysis.

Organize site management and staff development & execution of site personnel strategy: recruitment, training, development, dismissal.

Execute relevant HSE/Q policies in line with Nufarm HSE global guidelines and in compliance with local legislation, site operation management systems and global and internal procedures.

Implementation of Transfer to Manufacturing TTM system for new Products Especially Active Ingredients Manufacturing in Cairo site, and review the Documentations system of it.

Senior Production Engineer (Sulfonation Plant)

Galaxy Chemicals Egypt (From 5/2013 Till 4/2016)

Control, operation process and production facilities of SLES and LABSA, Lauryl Alcohols & Alkyl Benzene Sulfonation Plant through Emerson Delta V control system (DCS).

Tracing the daily EHC (equipment health checklist) for equipment.

Provide process documentation, Operating Instructions and performance calculations for reactor, furnace, conversion, Yield calculations. Mohamed Hassan Mohamed Baddini

3/4

Provide process calculations, Mass Balance, Energy Balance as per assignments required.

Daily checking field log book, and DCS process log book, DCS process parameters, DCS trends, and provide supervision and troubleshooting for any process offset.

Commissioning and startup for new production units as Oleum Dilution unit & SLES Heating Unit.

Process Engineer (TCI Sanmar Site)

Global Project Services Company (From 5/2011 Till 4/2013)

Responsible for control room operation through DCS Yokogawa Centum CS 3000 for Poly Vinyl Chloride PVC Plant including 9 units starting from Ethylene storage, till incinerator, and Zero Liquid Discharge unit.

Supervise Plant operation in-coordination with control room of VCM, EDC, and incinerator units Licensed by Ineos

Involved in turn around shut down of PVC Plant including Catalyst Unloading and fresh catalyst loading.

Assist field operators for field operations.

Daily Review field log sheet book, check the trends, alarm responses, etc.

Participate in HazOp studies, Pre-commissioning & commissioning activities for new production units.

Responsible for issue PTW, and LOTO systems and doing audits. Shift Leader Engineer (DCS Panel Operator)

HB Fuller Polymers & Adhesives Egypt (From 10/2008 Till 5/2011)

Responsible for control room operation through DCS Foxboro for Hot melt adhesive (Zero pack Technology), wax, and paraffinic oil treatment, utilities, and repacking plants.

Keep all plant process parameters monitored, adjusted done if required, recording logs sheet & activity book, report DPR.

Handling of work permits, co-ordinate with related departments, lock out - Tag out procedure, De-energies, Re-energies & Handover for maintenance team, and ensure good housekeeping.

DCS panel operation of Pumps, Compressor, and Reactors controls.

Keeping field operators fully informed of actions taken & situation of production plant from DCS plant, guiding them for doing field activities.

Take pressure drop of static equipments and filters and review field reading for ensure smooth plant running.

Review & Reporting pending activities for Electrical, mechanical, and instrumentation team.

Mohamed Hassan Mohamed Baddini

4/4

Field Operator (Deflocculates Plant)

Zschimmer & Schwarz Egypt (From 5/2005 Till 10/2008)

Reported to the console operator and maintain regular plant operations, safe start- ups, emergency and shut down of STPP, and deflocculates plant.

supervise the operation of pumps and compressors, chiller, and Boilers

Operated the reactor, autoclave, crystallizer, furnace, and Blenders.

Coordinated with maintenance team to execute field jobs, issued work permits to the concerned agencies, and reporting near miss.

Maintained log sheets and recorded key plant parameters for history of plant performance.

Interacted with other field operators and planned daily preventative maintenance activities.

Process Safety Managements PSM Workshop in Germany.

HAZOP Study workshop training level 1, 2.

Stop Training, PTW and LOTO Training.

H2S Risk and Control Training.

Managerial Grid Workshop two levels.

Finance for non-Financial Manager Training.

Internal Auditor for ISO 9001, 14001, 18001, 45001, 22716 GMP Training.

DCS Simulation for Honeywell & Omron Delta-V systems.

Desmet Ballestra technology for Sulfation & Sulfonation.

Ineous Technology for Polymerization.

Process simulation using HYSYS.

Lean Production & Six Sigma techniques & Process Excellence Training.



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