Mechanical Engineer

Sidharth Sukumaran Nair

Tempe, AZ-***** 480-***-**** ********@***.*** https://www.linkedin.com/in/sidharth-sukumaran-nair-10966b113/ TEST ENGINEER

Engr. graduate with experience in Engr. Design & Drawings, FEA, thermal & fatigue analysis, fluid dynamics, 3D printing, medical devices, systems integration, design control, safety & functionality testing, silicone rubber, plastics, 2S injection molding, extrusion, CNC machining, coupon & analytical testing & six sigma with 3 years track record in laboratory with publication in 3D printing. Statistical Analysis Project Management Statistical Process Control Design of Experiment (DOE) Lean Systems Metrology CAD Modeling Finite Element Analysis (FEA) FDA Regulations Testing & Validation Systems Design and Development Education

Master of Science ( MS ), Materials Engineering – Arizona State University (May 2019) ( GPA: 3.59 out of 4.00 )

Technical Clubs: Aero consultant at FSAE, Electric Consultant with F-Electric, System Integration Engineer with EcoCAR. Research Projects:

Regression Analysis of Solar Cells: Utilized Design of Experiments to perform Multiple Linear Regression Analysis to study efficiency of solar cells. Studied the various factors which affect the efficiency of these cells. Bachelor of Technology ( B. Tech / BS ), Mechanical Engineering – University of Kerala ( December’2016 ) Notable Professional Research Projects

Automated Heavy-Duty Platooning fluid flow analysis & engine thermal analysis (with Exponent), August 2018 – December 2018

Aerodynamic fluid flow Optimization & thermal analysis validation of designed Automated Truck Platooning system & obtained 75 ft as the following trailer distance for optimum engine bay air flow & for aerodynamic drag to reduce fuel consumption. Continuous Process Melt Extrusion Polymer Compounding (with Becton Dickinson), January 2018 – May 2018

Analyzed compounding strategies for homogenous compound. Presented result showing increased efficiency of Twin-screw extruder over single screw. And, researched biocompatible materials for 2S injection molding and metal over molding. 3D printing in Medical Devices (with Exova ), August 2017 – December 2017

Designed & 3D printed a femoral component (femoral lug) within FDA Design control guidelines.

PUBLICATION: Sahal M, Chen MT, Sharma S, Sidharth SN, Vaishakh GN, “3DP materials & methods for medical devices such as Orthopedic, Dental, & Maxillofacial Implants”, Future Science Group, Journal of 3D Printing in Medicine, 21 Aug 2019. Professional Experience

Hybrid Systems Research Assistant, Connected Powertrain & Autonomous Collaborative Research Lab, July 2019 - present

Designed Energy Management Strategies to reduce energy consumption by optimizing control and designing & validating a Hybrid Supervisory Controller for a Plug-in Hybrid CAV which showed 38% reduction in trip time & similar energy savings.

Supported Local Motors in manufacturing the first 3D printed Olli with power savings, testing powertrain & validating results.

Developed a High-Level Decision Control (HLDC) Algorithm considering V2I with 10% energy savings & 18% reduced trip time for Powertrain integration with multi-level optimization. And, facilitated HLDC & Intersection manager integration with LLPC. Graduate Services Assistant, Arizona State University SEMTE, August 2018 – May 2019

Teaching Assistant (TA) for Structure & Properties of Material teaching about polymers, metallurgy, mechanical properties, taking class, grading exams, holding office hours, monitoring student performance & working in analytical test labs. Service Engineering Intern, Kerala State Road Transport Corporation, September 2016 – June 2017

Assisted the Depot Engineer with quality control, detailed planning, analysis & Cost estimation of repairing & maintenance of Automotive components such as Engine, Gearbox, Crown, FIP, I-beam, Clutch assembly & bringing silver jets to market. Technical Teams

Lead Aerodynamic Consultant and Design - Test Engineer, ASU Sun Devil Motorsports (Formula SAE), August 2017 – January 2019

Led a team for material selection such as composites (twill, plain, biaxial, etc.), polyurethane molds, adhesives (epoxy resin, acrylics, sprays) & sterilization chemicals for prototypes, reduced costs & completed production 1 month ahead of time.

In charge of drawings, machining, aerodynamic design & design for manufacturability for SDM’18 & ‘19 manufacturing.

Design Engineer for Aero & drivetrain (ASME Y14.5) designing molds, upright & wings & obtained L/D ratio of 2.064 after CFD.

Developed test methods for material testing & executed mechanical characterization by impact, tensile and stress testing. Technical Skills

Software: Matlab, LabVIEW, Solid Works, ProE, Diptrace, Ansys Mech, Python, NX-CAM, Minitab, MS Office (Excel, Word, Project). Characterization techniques: Scanning Electron Microscopy (SEM), Vibrational Spectroscopy (FTIR, Raman), TGA, DSC, PY-GC, XRD. Knowledge Area: Process validation, GD&T, 6-sigma, GMP, Data Acquisition, CAN, ISO Regulations, FMEA, Testing concepts. Certifications

• Management & Strategy Institute - Six Sigma Lean Green Belt Certified (LGBC)™ & Design For Six Sigma Certified (DFSSC)™

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