Manager Plant

CAREER CONTOUR

Since Jun **** with Hindustan Zinc Ltd.

Sep 2018 – till date as Manager (Mechanical), Dariba Smelting Complex, Dariba (Mechanical Area In-charge of Primary Smelter)

Jul 2016 – Sep 2018 as Manager (Mechanical), Dariba Smelting Complex, Dariba (Mechanical Area In-charge of Roaster 4 & Roaster 5)

Apr 2016 – Jul 2016 as Manager (Mechanical), Chanderia Lead Zinc Smelter, Chittorgarh (O & M Area In-charge of Both Hydro-1 & Hydro-2 Sulphuric Acid Plant)

Mar 2011 – Mar 2016 as Associate Manager (Mechanical), Chanderia Lead Zinc Smelter, Chittorgarh (Mechanical Area In-charge Hydro-1 Roaster & Acid Plant)

Apr 2008 – Mar 2011 as Executive (Mechanical), Chanderia Lead Zinc Smelter, Chittorgarh (Shift Executive Mechanical in Roaster and Acid Plant in Hydro -1 plant)

Oct 2004 – Mar 2008 as Junior Executive (Mechanical), Chanderia Lead Zinc Smelter, Chittorgarh (Shift Executive Mechanical Dept. in Roaster and acid Plant in Hydro-1 including RMH, Roaster, GCP, Acid and utilities section)

Jun 1992 – Oct 2004 as Plant Attendant to Charge hand, MILL Department, in Beneficiation Plant, Rampura Agucha Mines, AGUCHA, Distt. Bhilwara, Rajasthan

KEY RESULT AREAS

Operations & Maintenance:

Executing and handling plant/ production unit operations as per assigned tasks along with monitoring boiler performance as per given standards.

Planning, scheduling and implementing planned/ preventive/ predictive / proactive maintenance initiatives for the boiler facility, including various equipment and machinery.

Planning for annual shutdown with spares and manpower.

Formulating plans for tackling breakdowns, spare parts management and taking suitable action for resolving all major breakdowns in the manufacturing plant.

Performing spare parts management, inspection, repairing, scheduling of jobs of preheaters, PHEs, Converter and acid pumps.

Conducting maintenance of Vessels, centrifugal pumps, compressor, metallic and non metallic pipes lines & valves for 86m3/hr capacity of DM plant.

Conducting overall maintenance of roaster acid and utilities, area ownership of Sulphuric Acid plant by using SO2 gas, byproduct of Roaster.

Installation & Commissioning:

Performing RCA and FTA for breakdowns and analysis for their overcome in future.

Conducting Condition Appraisal and FMEA of all most critical and critical equipments.

Managing installation and commissioning of various mechanical equipment as well as the machines to facilitate production.

Planning, executing, monitoring all erection works to ensure completion of project in accordance with contract specifications, quality standards, safety requirements, cost targets and scheduling targets.

Quality Assurance:

Monitoring processes in line with various quality, environment and safety implemented in the plants to enhance process efficiency and overall product quality.

Conducting audits and maintaining relevant documents.

Maintaining and updating regular MIS reports for the purpose of reviews and utilization of information for further necessary action & reference.

Maintaining 5S in the designated Areas along with managing spare parts and ensuring significant improvement, modifications in the process.

Carrying out quality checks of spare parts.

Maintaining the SOP/SMP and work instruction formulated for all maintenance jobs.

Procurement:

Implementing and monitoring effective procurement schedules along with finalizing the specifications of the materials and establishing the quality & quantity limits for effective inventory control.

Monitoring, expediting and coordinating between the contractor(s) for procurement and timely completion of the projects.

Planning and identifying supply sources and carrying out rate negotiation.

EXECUTIVE SUMMARY

Technically skilled professional with over 28 years of experience in Operations & Maintenance and Erection & Commissioning.

Deft at performing core erection, testing & commissioning, operation & maintenance and project management.

Skilled at dealing with wide spectrum of Sulphuric Acid plant equipped with Preheater, Converter, Heat Exchangers, PHE’s, Acid duty Pumps, DT(Drying Tower), IAT (Intermediate Absorption Tower), FAT (Final Absorption Tower)

Adroit at enhancing systems to bring greater cost efficiency levels & energy/ power reductions and safe operation and maintenance activities in plant

Skilled in dealing with wide spectrum of machineries such as SKS Furnace, Waste Heat Boiler, Rapping system, casting machines, ESP, Roaster furnace, calcine drum cooler, ID & FD fan/Blowers, Cooling tower Fans & Pumps, Compressors (screw and centrifugal), Belt Conveyors, Chain Conveyors, Screw Conveyors, Bucket Elevators, Ball Mill, Vibrating Screen, Hammer Mill, Various types of Pumps (single stage and multistage, Sulzer, Mather and Platt, Freitec, Chas Lewis, Kirloskar make etc.), pneumatic conveying system.

Efficiency in participating and conducting various audits such as Asset Optimization, VSAP and IMS.

CAREER HIGHLIGHTS

Bagged monetary rewards for improvement of the projects.

Successfully raised MTBF of the equipment by performing root cause analysis.

Achieved zero breakdowns since Feb 2020 by undertaking Auto Lubrication for Slag Casting Conveyor at Primary Lead Smelter, DSC.

Raised feed by 2 Mt/Hr and increased maintenance time for Bullion Casting Machine along with performing easy Emergency draining of Hot metal from SKS Furnace. By performing in-house fabrication and erection of Hot Metal transfer Trolley.

Successfully installed 4 Nos. Pneumatic hammers (Kamwest Make) at Boiler and trouble free operation throughout the year, No Maintenance during the year, eliminate the chocking problem in that area of WHRB in primary Lead Smelter at DSC.

Successfully installed and resolved frequent failure of Acid Pumps (Chas Lewis) due to Ageing & High Cost Impact by developing Low Cost Chinese Pump for Acid duty Develop indigenous vendor for Chas Lewis make pumps.

Eliminated the RMH Vibrating Screen Frequent Chocking Problem by modifying the input conveyor discharge point (extended about 1 meter) and discharged material at centre.

Resolved Calcine Drum Cooler inside Leakage problem of high Cost Equipment (approx 4.00 Carores) by improving MOC and eliminating frequent leakage problem and developing indigenous vendor (L&T) with improved MOC of Inlet Chamber.

Resolved WHRB (40 TPH) Side wall Panel Leakage Issue by replacing WHRB Side Wall panels (4 Nos.).

Ensured 100% safety from mechanical/ electrical hazard and ensured that all the major work should have work permit by implementing all safety standards like PTW, LOTO, Scaffolding, Lifting & Shifting, PPE’s, Confined Space Entry, Work at Height, Hot Work and Vehicle Safety.

MOHD. SHOKAT SHEIKH

Mobile: +91-992*******

Email: adgj7y@r.postjobfree.com

Seeking managerial assignments in Operations & Maintenance/ Installation & Commissioning with a leading organization

CORE COMPETENCIES

Erection & Commissioning

Operations & Maintenance

Project Management

Quality Assurance

Vendor Management

Training & Development

Team Management

TECHNICAL SKILLS

MS Office (Word, Excel, PowerPoint and Project)

SAP-PM Module (End user)

AutoCAD

Lean Six Sigma

ACADEMIC CREDENTIALS

MBA (Human Resource); 2010

SCDL, Pune

Diploma in System Analysis & Data Processing; 1994

Annamalai University, Chennai

B.Sc. (Maths); 1988

Ajmer University, Ajmer, Rajasthan

PERSONAL DOSSIER

Date of Birth: 2nd September 1968

Current Address: TC 05/10, Vedanta, Vihar, P.O. DARIBA, Rajsamand, PIN-313211, Rajasthan

Permanent Address: S/o Abdul Gani Sheikh, “Jannat”, H-106/1, 4th Street Behind Solanki Talkies, Shastri Nagar, Bhilwara, PIN - 311001, Rajasthan

Linguistic Abilities: English, Hindi and Urdu

Contact this candidate