Quality Manager

N. RAMESH BABU

Summary

Job objective

B.E.(Mech) Graduate from Aarupadai Veedu Institute of Technology, with 18 years’ experience in Quality assurance, Over all experience in automotive industry. Knowledge in Assy shop, Weld shop, Press shop & Roll forming.

Seeking a challenging position in a globally competitive environment where in I can utilize my abilities that shall yield the tin benefits of job satisfaction and a steady paced professional growth and in turn would help the organization for its growth.

Skills

Automotive Core Tools

QMS

PPAP

ISIR

CP & PFMEA

SPC & Process Capability analysis

MSA & Calibration

IATF Internal Auditor – Certified - 2015

Computer Proficiency

Ms-office – Excel, Word, Power point

Vaatz system

Job related

Assembly shop,

Weld shop (MIG and Spot welding),

Press shop,

Roll forming.

Education

B.E.(Mech) – (2012)

Aarupadai Veedu Institute of Technology With 70.00 %

Diploma in Mechanical Engineering First Class With honor.

Professional Experience

Company #3

TI Metal forming

(Unit of tube investment of India ltd)

Position

Customers

Dy.Manager - QA

HYUNDAI, TATA MOTORS, RENAULT NISSAN, TKL & ROYAL ENFIELD.

Experience

Period

9 Years 5 Month

From Mar’11 to till now

Job Profile

Achievement

Detailed defect analysis & corrective actions for customer complaints.

Manage all Quality concerns from line to support production and implement appropriate containment & corrective actions.

TFT Member

Coordinate processing of all rejections, scrap and rework of parts and their disposition, corrective actions.

Supplier development through on site.

Implementing foolproof system for customer complaints.

Preparing PPAP reports for customer.

Core Team Member for FMEA

Conduct Internal audit as per plan

Monthly analysis Revalidation Report.

Give awareness classes about the customer concern

Handle the non-conforming material as per procedure

Preparation of weekly/monthly data. Preparation of monthly vendor Quality rating reports.

Maintaining with suppliers on Quality issues and follow up for corrective/preventive action

Source audit and periodic audit at vendor’s end.

Monthly analysis Revalidation Report.

Reduced Hyundai motors PPM from 3100 to 115 through Quality improvements.

(Kazian : 225 nos, SGA : 45 nos, CFT : 18 nos)

Got ISIR & PPAP approval for new projects HYUNDAI : Grand I10,new verna,new santro & new creta,NISSAN – Micra & Sunny.

Successfully implemented the project of productivity improvement through Cycle time reduction in robot spot welding process.

( Cycle time reduced from 105 sec to 65 sec )

3 times got a Quality circle award for operator fatigue reduction (Ergonomics improvement)

Semi automation jig introduced to reduce the manual dependency & improve the quality level. (This project got excellence awarded in state level in GWALIOR)

Successfully implemented the cost saving through length reduction in door channel sub-part ( Rs. 15 lakh / annum )

Hyundai five star rating increased from 1 star to 4.5 star through quality system.

Professional Experience

Company #2

SUNGWOO GESTAMP HITECH (CHENNAI) PVT.LTD

(Manufacturer of all Body parts)

Position

Customers

Engineer Quality

HYUNDAI MOTORS INDIA LTD.

Experience

Period

Job Profile

4 Year 1 Months

From Feb’07 to Feb’11

Handling Incoming & line production inspections includes skin panels (Hood & Tail Gate).

Reviewing PPAP documents for ongoing parts & updating the changes from time to time.

Responsible for corrective actions for Customer concerns through 8D.

Customer Rejection Analysis & Counter measures

Monthly analysis Revalidation Report.

Monitoring assembly product gap & flush checking through inspection checker & also direction checking (H, L & T direction).

Implementing POKA-YOKE in weld shop

Conducting Process, Product audit on monthly basis

Preparation of Control plan Check sheets and for new projects

Monitoring and improving Rework and Rejection Trend

Give awareness classes about the customer concern

Giving training to new Employees in the dept and allocating works to them as per priority

Professional Experience

Company #1

Thyssen Krupp JBM, Maraimalai Nagar, TS16949, ISO14001 certified company manufacturing automobile components (Sheet Metal stamping, Welding – MIG, Spot, Projection & Robot Welding)

Position

Customers

Supervisor - Quality assurance.

Ford India Ltd., Ford China, Toyota, Honda

Experience

Period

Job Profile

4 Years 6 Months

Jul’02 to Feb’07

Incoming quality & stamping Quality

In Charge of Vendor quality

In Inspection of bought out parts & closing SRV’s in time.

Maintaining inspection records and verification of supplier reports.

Maintaining with suppliers on Quality issues and follow up for corrective/preventive action

DIR’s raising and closing in 8D format.

Periodical material testing of raw material sources. (Once in a year)

Guiding vendors in preparing PPAP documents

Preparation of monthly vendor Quality rating report.

Source audit and periodic audit at vendor’s end.

Preparation of weekly /monthly MCM data.

Implementing and monitoring TS 16949 :2002 systems

First off, Patrol and Last off Inspection.

Body part inspection report and dimension reports (Check Sheet)

Preparation and updating Work instruction for rework operation,

R/W operation work instructions verification / Updating

Carryout Rejection analysis

Verification of effectiveness for Customer complaints in G8D.

Continual improvements in Press Shop related to customer concern.

Conducting Product and Dock audit.

Personal details

Father’s Name : R. Nagarajan

Date of Birth : 24-05-1979

Marital Status : Married.

Language : English, Tamil, Telugu

Date: Signature

Place: Chennai

(N. RAMESHBABU)

No:F306,Moonlight apartment.

Stedford Hospital road,

Ambattur, Chennai - 600053

Cell : 979*******

Email: ************@*****.***

Contact this candidate