Mechanical Engineer Quality
Resume:
LANGUAGES KNOWN
Read Write Speak
English
Hindi
Tamil
Kannada
Subramani. S
MANAGER – PRODUCTION & QUALITY SYSTEMS
Mechanical Engineer with 13+ years of experience in improving Production activities, Product Quality, Process Quality, Quality Systems, Process Design, New Product Development, Six Sigma Projects, Profitability in Machining, Fabrication, Sheet Metal Profile Cutting fields. Demonstrated ability to understand and handle manufacturing processes and implement quality standards.
Personal Info
S/o: Sundara Moorthy. S, Ex Army
Marital Status: Married
28 April 1986,
*********@*****.***,
No 5030,5th Main, 2nd
Cross, Vijayanagara 2nd
Stage, Mysuru -570017.
SKILLS
Professional Skills
Design & Drawing
Problem Solving
Fabricated Machining
Process optimization
Handling Audits
Vendor Management
Professional Skills
Team Management
Leadership
Motivation
Strategic planning
Event Management
Time Management
EDUCATION QUALIFICATION
BACHELOR OF ENGINEERING
College Name : Rajalakshmi Engineering College, Thandalam Chennai. University : Anna University
Type of Study : Full Time,
Year : 2003 – 2007,
Course : Mechanical Engineering.
MASTER OF BUSSINESS ADMINISTRATION
University : Anna University
Type of Study : Part Time,
Year : 2009 – 2011,
Course : Technology Management.
ADDITIONAL QUALIFICATION
Professional Qualification Basic Qualification
AutoCAD 2007 Microsoft Word
Pro E 4.0 Microsoft Excel
Microsoft Project 2007 Microsoft PowerPoint Minitab 14 Email Management
Omni Cad Nest 2017 Data Management Tally ERP 9 Online Photoshop
CNC Profile Cutting
CERTIFICATIONS
Integrated Management System Internal Auditor
(ISO 9001:2015, 14001:2015, 45001:2018)
: Training by TUV Nord, Mumbai, 2020,
Automotive Management Quality System Internal Auditor
(IATF 16949:2016) : Training by TUV Nord, Mumbai, 2020,
Production Management for Automotive Industry
: Training by AOTS, Osaka, Japan, 2018,
Six Sigma Green Belt : Training by M/s Brakes India Ltd, 2017,
Master CADD : Training by Cadd Center, Chennai, 2007, INTEREST
Donating Blood Regularly,
Meditation,
Playing & Watching Cricket,
Designing,
Driving Car,
Cooking
M/s. AB AUTO BRAKES PVT
LTD., Mysuru
June 2010 to Till Date
(10 years)
Manager:
Production & Quality Systems
Nature of Business
Manufacturing of fabricated
assemblies and CNC machining
components for automobile
industry and general
engineering industry.
Product Range
Fabricated Assemblies
Fabricated Brake Chamber
Brackets,
Spring Seats,
Shock Absorber Brackets,
SPM Outer Chassis Welding,
Sheet Metal Forming &
Welding,
Casting Machining
Brake Chamber Brackets,
Clutch Withdrawal Sleeve,
Bearing Block,
Bottom Shafts,
Steel Forging Machining
Tracker Sockets,
Tracker Drop Arms,
Metro Train Brake Hub
K9 Tanker Track Guide,
K9 Tanker Clamp Pair,
K9 Tanker Pin,
Rocket launcher Shell Body,
Bore Well Tool Bit,
Torsion Shaft & Pipe,
Customers
M/s. Brakes India Limited,
Chennai
M/s. Automotive Axle Limited,
Mysuru
M/s. Axles India Limited,
Chennai, Sriperumbudur
M/s. Sider forger Ossai India
Limited, Mysuru
M/s. Skanray Technologies
Pvt Ltd, Mysuru
M/s. Bhagya Induction,
Mysuru
Responsibilities
Production
Absolute responsibility for entire production line from customer Schedule, RM planning (VMI / WIP) accounting, Production Planning to ASN generation. Production budgeting, JIT Inventory & tool management, Vendor management & ASN creation.
Plasma profile cutting machine nesting, Programming, Plate Alignment and maintenance work.
Manpower planning and allocation for optimum utilization of resources to achieve set goal. Regular interaction with Planning, Purchase, Stores and commercial dept. to ensure SCM-Supply Chain Management
Have good Knowledge in MIG Welding assembly and Design of process Jig, Fixture & Gauges, final inspection Assembly Gauges (Pneumatic automatic gauging). Conduct DOE on MIG Welding process for setting up process parameters for consistent quality. (Amps, volts, RPM, stick out, Crater). Tool Room Design & Assembly Works.
Periodically prepare, monitor and document various production records like Capacity Assessment, Production sheet, Route card, Tool life, First OFF & Last OFF, Welding Penetration test
Have good Knowledge in Hydraulic and mechanical press machines Quality Systems
Absolute responsibility for entire Quality activities like Product Quality, Process Quality & System Quality.
Understand customer needs & requirements to develop robust production set up and quality processes. Also a CFT Member for innovative solutions to the various challenges.
Review, maintain and prepare all required documents for ISO 9001:2015 QMS, ISO 14001:2015, ISO 45001:2008, Customer Process & Product audit frequently. Conduct internal & supplier process
& product audit for gaps and improvement of process as per QMS standards. Internal Audits on ISO 9001, 14001 & IATF 16949.
Periodically monitor and maintain In-house, Supplier & Customer end PPM trend. Identity the non-confirming process and analyze the process by collected data for improvement using 7QC tools. Implementing error proofing method (POKA YOKE) to improve in process control.
Conducts internal projects as a part of continuous improvement activity (KAIZEN), to improve current processes quality, product quality and costs saving. Special Projects for cost savings and process improvements using Six Sigma (DMAIC).
New Product Development procedure from enquiry to PPAP level.
(Process design & MFR, First time right on sample submission, Quotations, Proto type sample, Tooled up sample, PTR, PPAP)
Update PPAP, based on the consequent process improvement made on PF, CP, PFMEA (update RPN). Update SPCR & DCR periodically. Conduct internal audit and training on ASN, Kanban, JIT, 5S, Red Tag Campaign for eliminating wastages (MUDA, MURI, and MURA).
To handle customer complaints and close within 7 days, Analyze and eliminate the defect using corrective action report (CAR) 8D method. Raise and follow SCAR to supplier on the defect part received. Create OPL and update PFMEA accordingly.
Conduct Management Review meeting periodically on production, quality status and developments. Collaborate with management and line production staff to achieve best result. Training production, QA/QC staff for QMS practices and basic quality requirements. Key Achievements
Increased In-house per day production from 1000 nos to 1400 nos at same set of machines, by eliminating non Value added activities, improving process control using Six Sigma. Share of Business and Profitability increase up to 40% and 60% respectively.
Eliminated Purchase of supplementary part raw material and reused from scrap material of prime material. Cost saving of 25%.
Eliminated Machining Bore Unclear defect caused due to weld distortion using 7 QC Tools from 16,000 PPM (400/25000) to 0 PPM. DECLARATION:
I hereby declare that the information presented above is true and correct to the best of my knowledge. Place:
Date: (SUBRAMANI. S)
M/s. TAN TOOLS AND
GUAGES, PADI, CHENNAI
June 2008 to May 2010
(2 years)
CADD Designer:
Jig, Fixture Gauges, SPM’s,
Pneumatic Assembly Fixtures,
Hydraulic Fixtures, Position
Checking Gauges and Leak Test
gauges,
Nature of Business
Design and Manufacturer of Jigs
and Fixtures, Gauges, Press
Tools etc
Responsibilities
Meeting With customer, Understand the requirements, Design Data Collection, Designing, Design Approval Process from customer, Drafting, Creating Bill of materials, Material Planning, Project scheduling (Using M S Project) and co-ordinate with manufacturing department.
Releasing Drawing for manufacturing with GDNT and various treatments.
Tool assembly with manufacturing team and hand over the tool to customer for tool prove out. Coordinate with customer and manufacturing team for any correction on the tool. Tools develop
Project Title: Intel Motherboard Components Dismantling
& Assembling Fixture, Foxconn Service
Project Title: Position Checking Gauge for Battery Bike Chassis. B S A Motors.
Project Title: Bending Tool for Cycle Handle Bar, T I Cycles.
Project Title: Wiper Gear Box Fixture, TVS LUCAS, PADI.
Project Title: Glass & Channel Rubber Assembly Fixture, Ashai India Glass Ltd.
M/s. CADD CENTRE, PADI,
CHENNAI
Sep 2007 to June 2008
(10 Months)
CADD Faculty:
Trainer
Nature of Business
Teaching engineers design, analyze
mechanical tools.
Responsibilities
Enroll Admissions and Scheduling Batches for Various category of students and professionals
Training mechanical design software’s like AutoCAD 2007, Pro E 3.0, Ansys 9.0. Basics in Solid Works. Project planning software’s like M S Project 2007 and Primavera P6.
Conduct Periodic exams on design tools with live projects and grade students for better training. Submit the exam score with remarks for certifications.
Identify slow learners to conduct special batches and attention.
Independently conduct training to corporate members at their corporate office. (Jhonson & Jhonson, Brakes India Ltd, Mechanical Engineering
Final Year Project
M/s. Rane Brake Linings,
Ambattur, Chennai
Nov 2006 to Mar 2007
(5 Months)
Project Title: “Reducing the Thickness Variation in Brake Linings”
Objective of the project was to improve the manufacturing process capability by reducing the thickness variation of Brake Liner used for Heavy Commercial Vehicles.
Applied 7 QC steps and 7QC Tools to identify the possible root cause
(Cause & Effect diagram), validated the identified root cause and evaluated the implemented corrective action Control Chart (Cp & Cpk Study).
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