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Engineer Quality

Location:
Chennai, Tamil Nadu, India
Posted:
September 27, 2020

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Resume:

OBJECTIVE

To seek a challenging position and apply my knowledge and skills in Cutting edge assignments and contribute towards organization’s growth and self.

PROFESSIONAL SUMMARY

Having and gained 6 years of Experience in Quality assurance discipline in Mechanical & EMS Industry related to supplier quality, Incoming inspection, Failure analysis of components for problem sustenance, incoming MRB activities, inspection plan designing for new parts in Electrical, Electronic and Mechanical products.

PROFESSIONAL SKILL

Knowledge about PPAP, MSA, SPC and FMEA.

Knowledge about Product, Layout and Process Audit.

Ability to plan and Design the Jigs and Fixture of Inspection as well as Production.

Prepare Monthly MIS Report MRM Review, COPQ, and COQ.

Experience in Radiographic testing, Ultrasonic testing, and liquid penetrant testing. (NDT level II)

To Prepare One-point lesion & Quality Alert, Final inspection Standard as per customer requirements.

WORK EXPERIENCE

Mar’2019 To till date working with Foxconn hon hai India Pvt Limited -CHENNAI.

Designation: Engineer – Supplier Quality

ROLES & RESPONSIBILITES

Responsible for Incoming inspection of Electrical & Electronics (SMT & FATP) and mechanical

(injection moulding & Stamping) commodities.

Weekly basis LRR Status shared to supplier and take actions against the Top 3 Defects which is drop due to yield loss.

Addressing the Line Issue with immediate containment action to improve the production Yield.

Monitoring and providing the feedback to management regarding rejection and corrective action.

Prepare the Supplier rating report every quarter (consider the Incoming lot rejection rate, Line rejection

PPM, CAPA action & MRB aging days) and share the quality rating to corporate quality team.

Follow up daily IQA pending and rejected parts and decision making through MRB review with CFT team.

Scrap Reduction work with internal team, verify production scrap and Same has claimed into supplier account. Claim Status started

Arranging 3rd party cost claim if supplier delay to segregate. Same cost has debit from the supplier by using internal manpower.

Handling more than 50+ different suppliers. Getting the disposal plan from suppliers for all original rejection (RMA or Vendor scrap).

Monitoring the Supplier PPAP document (Process flow diagram, PFMEA, Control plan, MSA, SPC, packing Standard, inspection agreement, Reliability reports & Ext...)

Verifying the CAPA(8D) Report from the supplier submitted the RCA for defective parts and Monitoring the effectiveness of the Corrective Actions taken

Acheivements:

IQA Automation tools created for Data Collection of Supplier wise trend instead of Manual Entries.

Direct to Stock Material (DTS) implemented 60% of the material

WORK EXPERIENCE

Sep’2017 To Feb 2019 working with Young shin automotive India Pvt Limited - CHENNAI

Designation: Engineer – Supplier Quality

ROLES & RESPONSIBILITES

Preparing 8D report for any customer end problems: Initiating, tracking, and assisting for corrective/preventive action’s and non-conformance reports including the performance of root cause analysis investigations.

Providing awareness and training to all the operators regarding in house & Customer end Quality complaints.

Create the Control Plan and PFMEA for new projects.

Implementing SPC (Statistical Process control chart) and improves the Cp, Cpk values through in process improvement. Reduce the Scrap Quantity and Rework Quantity in, in-house.

First Inspection of new Product and Development using FAI and CP, CPK Process

Analyzing the Process failure Defects using 7QC Tools.

Preparing GR&R study for new components and Instruments.

Excellent knowledge and working experience in with Test planning, Test execution and test results analyses.

Monitoring of Incoming In-process and Final Inspection. Maintaining Quality from Raw material to Finish Product as per Customer Requirement.

Process control of Production line, define Operating Standard & Work Instruction in different stages and process check sheet in various stage.

Maintain consistency of Incoming Material Quality by Incoming Material Inspection as per desire Specification and Keeping continuous follow up to the Vendor.

Monthly Rejection Analysis & Root cause Analysis and taken Corrective Action Report (CAR).

WORK EXPERIENCE

Aug’2016 To Aug 2017 working with Baliga Lighting Equipment’s Pvt Limited -CHENNAI

Designation: Junior Engineer – Incoming Quality

ROLES & RESPONSIBILITES

Prepare AOI & inspection stranded for NPD parts.

Prepare the Standard Inspection operations procedure as per customer requirements.

Attending the Daily MRB meeting & getting the supplier defective parts and preparing the failure reports to CFT team.

Inspect the components as per the parts specification to ensure right component usage.

Co-ordinate and assist the NPD Team during Product Pilot Runs.

Involved periodic Supplier Audit and help to development the process

Monitoring daily quality issues and 8D Management

WORK EXPERIENCE

July ’2014 To July 2016 working with CAPARO India Pvt Limited- CHENNAI

Designation: GET – Incoming Quality & NPD

ROLES & RESPONSIBILITES

Inspection Of incoming material & maintain records.

Develop monthly reports showing inspection and audit performance and improvement opportunities (Prepare Monthly MIS Report MRM Review, COPQ, COQ)

Handling of in-house measuring instruments like Hardness testing machine, Millipore inspection, X-ray inspection, Surface Finish, Contour inspection

Responsible for Process audit, Product audit and Layout audit

Well trained in customer complaint handling and Solving customer issues by using 7Qc tools and G8D.

ACHIEVEMENT

Implementing more than 20 kaizens at Caparo & Youngshin.

Introduced detection and prevention poke-yoke in Caparo & Baliga.

SOFTWARE SKILL

SAP Quality Management Module

MS Office (Word, Excel, Power point)

ACADEMIC DETAILS

B.E (Mechanical) completed with 7.3 CGPA from ARM College of Engineering and Technology Chennai in April 2014.

HSC completed with 67% from Govt Higher Secondary school, in March 2010.

SSLC completed with 73% from Ramakrishna Mission Higher Secondary school, in April 2008

Diploma in Quality Management from Annamalai University

ACADEMIC PROJECT

I have done Final year project on ‘DESIGN & FABRICATION OF SUPER LIFT AXLE FITMENT IN ASSEMBLY @ ASHOK LEYLAND.

I have done Mini project on “DESIGN & FABRICATION OF PNEUMATIC CONVEYOR.

PERSONAL DETAILS

Date of Birth : 01April 1993

Nationality : Indian

Languages known : English and Tamil.

Marital Status : Married

Residential Address : 30/27 corporation colony 1St street, Kannamapet,

T. Nagar, Chennai-600017

DECLARATIO

I hereby declare that the above information’s are true and best of my knowledge

Place: Chennai

Date: (ELANCHALIYAN.L)



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