Mechanical Design Engineer with AutoSheet metal Formability specialist

R.B.MANOHAR

Bangalore, Karnataka ******

**************@*****.***

OBJECTIVE: To work in a globally competitive environment on challenging assignments where I can put-in my best skills, experience and efforts for the steady paced organizational and professional growth. Professional Experience:

GENERAL MOTORS, Bangalore, KA

1.Probationary Design Engineer. Sept 2011 - Mar 2012

To perform Formability analysis of class B and class C sheet metal panels using Autoform software and suggesting DFMs by making modifications in 3D model using UG NX software.

Report generation in PowerPoint and MS Excel format based on region wise requirements.

Knowledge base creation and updation.

2.Design Engineer April 2012 - Mar 2013

Worked on more complex sheet metal panels Class A parts like Hood outer, Side door, Lift gate, Fender etc,.

3.Senior Engineer April 2013 – Aug 2019

Responsibilities:

Die designing (Draw, Trim, Flange & Restrike) of major skin panels & reinforcement panels, Hood inner, Roof, Floor panel, Dash panel, door inner.

Formability simulation of Hood inner, Pocket tail lamp, Floor tunnel, Dash panel, rear floor, front floor, wheel house using Autoform R15 software.

DFM suggestions by modifying 3D model in Unigraphics NX11software to prove the DFMs.

Process plan for the die designing.

Imparting training to Junior engineers on Formability analysis, UG NX, Region wise Standards,.

GMS documents updation.

Acumac Machine Tools, Bangalore, KA Feb 2008 - Feb 2009 Junior Design Engineer

Responsibilities:

Designing SPM for Centre Grinding of Aircraft Gears.

Process Planning of machined components

Preparation of BOM.

Preparation of Production drawings.

GDR MEKTEK, Bangalore, KA Nov 2007 - Feb 2008

Junior Design Engineer

Responsibilities:

Designing of SPM for testing Hydraulic Seals.

To prepare Fixturing layout for machining Auto components using Autocad 2007.

To create 3D models in UG NX7 & 2D Drawings.

Preparation of BOM.

Indus Integrated technologies, Mysore, KA Aug 2007 - Oct 2007 Faculty/Design Engineer

Responsibilities:

Handled a Reverse Engineering project of Paint dispenser machine for a Netherland Client. It involved manually measuring each and every component and modelling the same in CATIA .

To train Engineering students on CATIA V5 R16 software in modules like Solid modelling, Drafting, Generative shape design.

Central Manufacturing Technology Institute, Bangalore, KA June 2003 - Aug 2004 Research Technician Trainee

Responsibilities:

Worked in Hydraulics Laboratory of Research and Testing Department.

Assisted in maintaining various Test Rigs and conducting various tests such as, Impulse test, Endurance test, Performance test on Light combat Aircraft Pumps designed and built by Aeronautical Development Agency

(A.D.A)

Worked on Validation testing of Air Filter Test Rig for Maruti Udyog Ltd.

Testing of all types of oil to determine cleanliness level as per NAS (National Aerospace Std 4908)

Assembling of Multi-Pass Filter Test Rig for Hydraulic pumps.

Calibration of Pressure Gages and Pressure Transducers.

High temperature, pressure test on Kauvery Engine Fuel Tank of LCA and Heat Exchangers.

Testing of Leading Edge Slat Actuator of LCA, Gimbal assembly of Satellite Launch Vehicles. Automotive Axles, Mysore, KA Nov 2002 – Apr 2003

Apprentice Trainee

Responsibilities:

Worked in Brake Line and operated following M/cs

Gang Drilling m/c for machining Truck Brake Shoe

Horizontal Boring M/c

Hydraulic Vertical Broaching M/c

C.N.C Turning Centre

EDUCATION:

Bangalore University, Bangalore, KA Sept 2009 - Sept 2011 Masters in Tool Engineering

Visveswaraya Technological University, Belgaum, KA Sept 2004 - Sept 2007 Bachelors in Mechanical Engineering

Board of Technical Education, Bangalore, KA July 1999 - July 2002 Diploma in Machine Tool Technology

Senior Secondary Certification, KA Jul 1998 -Mar 1999 Karnataka State Secondary Education Examination Board PROJECTS:

Masters Curriculum - Design and Manufacturing of Z-Bending Press Tool Designation: Team Leader; Team Size: 8

Bachelors Curriculum - Design and Manufacturing of Pneumatic Sand Core Strength Test Rig Designation: Team Leader; Team Size: 6

Diploma Curriculum - Reconditioning Of an Engine Lathe Designation: Team Leader; Team Size: 6

INTERNSHIP:

GM Technical Centre India Pvt Ltd, Bangalore, KA. 5 months (April 2011 - Aug 2011) Die Engineering _ Formability Analysis

NTTF NEC, Bangalore, KA 1 week

Hydraulics & Pneumatics

NTTF-TAGMA library 1 day

Pam-Stamp Training program for Sheet Metal Formability Analysis NTTF TAGMA library 3 Days

Mold Flow and Plastic Advisor

SunSoft Technologies, Bangalore, KA 3 months

M-CAD Training on IDEAS-10NX Series, UNIGRAPHICS NX2, ANSYS-6.1 Indus Integrated Technologies, Mysore, KA 1 month

CATIA V5 R13

CORE COMPETENCY:

Design of Die Casting Dies

Design of Plastic Molds

Press Tools

Jigs, Fixtures and Gauges

KNOWLEDGE:

Geometric Dimensioning and Tolerance [GD&T, ASME-Y14.5] Design for Manufacturability and Assembly [DFMA]

Engineering materials and Heat Treatment

Tool Manufacturing, RPT, Reverse Engineering and FMEA SKILL SETS:

CAD/CAM/CAE,

Solid Works 2008

UNIGRAPHICS NX11

AutoformR15

Ansys, Hypermesh, Master Cam, Pro-E, Catia-V5R15

LANGUAGES:

English, Hindi, Kannada

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