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Instrument Supervisor/ Instrument Technician

Location:
Pallimukku, Kerala, India
Salary:
1900 US DOLLAR Monthly
Posted:
September 26, 2020

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Resume:

JINA ANTONY

Contact: +919********* / E-Mail:adge15@r.postjobfree.com /Skype ID: Jina Antony

Result-oriented professional targeting senior & mid-level assignments in Maintenance & Commissioning with a leading organization of repute in International and Oil & Gas/ Petro-chemicals/ Refineries

Post Applying for INSTRUMENT SUPERVISOR / SENIOR INSTRUMENT TECHNICIAN

PROFILE SUMMARY

Gained more than 13 years of commendable success in:

Installation & Commissioning ~ Operations & Maintenance ~ Trouble Shooting

Testing & Inspection ~ Field Instrumentation ~ Judgment and Decision Making

Safety Management ~ Quality Assurance ~ Team Leadership

Expertise in complete plant operations entailing planning, resource utilization, maintenance, quality management & manpower management

Excellence in DCS, ESD, AMS, Fire & Gas, SCADA, VMS, all field instrumentation including analyzers, Process systems, High Pressure Injection Pump, Crude Oil Separator, Crude Oil Desalter, Boiler unit, Crude Oil Dispatch using Ruston(TA-1500) Gas Turbine & VSM, Condensate Recovery Unit, Instrument Air Compressors and others

Ability to make independent decisions in the planning, organizing and coordinating to develop solutions to complex problems

Skilled in improving the efficiency of the control using available resources by searching/ installing suitable instruments as per the requirements

Proficient in the areas of design coordination, selection of field instruments, installation, testing & commissioning of all control systems

Effective communication with excellent relationship building, leadership, presentation & interpersonal skills

ORGANIZATIONAL EXPERIENCE

Feb’- 2020 – Apr’2020 with ADGAS offshore-LNG (DAS Island) Shut down project for DESCON Engineering Abu Dhabi as an Instrument Supervisor (2 Months)

Key Result Areas:

Carried out Shutdown Maintenance for ADGAS LNG Train-1 at DAS Island.

Jobs are focused and scheduled in LNG Train-1

Supervise the sub-contractor personnel to ensure contractor performs all work to agreed standards for safety, health and environment and to attaining high levels of HSE performance

Carried out the Preventive & Corrective Maintenance jobs such as field calibration of various instruments and control valves

Job includes supervising the removal of control valves & accessories and Fixed back all the Control valves and valve accessories after service, also doing functional test after the field calibration.

Carried out inspection, surveillance witnessing of contractor activities, ensuring records are maintained, including as-built data, calibration records & work shop reports

Conducting weekly coordination meetings with other discipline supervisors to provide logical progress and target completions as per the contract schedule and daily work plan

Oct’- 2019 – Jan’2020 with Fertilizers and Chemicals Travanocore Ltd (FACT) for Analyzer Instrument Company Pvt. Ltd. as an Instrument Supervisor (4 Months)

Key Result Areas:

Carried out the installation & commissioning job of a Pollution Monitoring analyzer in reformer stack at Recovered Ammonia Plant.

Supervise the cable laying, instrument tubing, Junction box Erection & Loop checking jobs for analyzer installation.

Feb’ 2019- Apl’ 2019 with Doha Petroleum Construction Company (DOPET) for QAFAC Shut Down Project as an Instrument Supervisor (3 Months)

Key Result Areas:

Carried out Shutdown Maintenance for Qatar Fuel Additives Company (QAFAC)

Jobs are focused and scheduled in Methanol, MTEB & Reformer plants at QAFAC

Supervise the sub-contractor personnel to ensure contractor performs all work to agreed standards for safety, health and environment and to attaining high levels of HSE performance

Carried out the Preventive & Corrective Maintenance jobs such as field calibration of various instruments and control valves

Mentored all Co-workers & Technicians regarding job safety by daily Tool Box Talks

Work responsibility includes removing the control valves and faulty instruments will send to work shop for service and calibration

Carried out the loop checking & cable rerouting job in electrical interposing panel

Fixed back all the Control valves and valve accessories after service and done functional test

Carried out inspection, surveillance witnessing of contractor activities, ensuring records are maintained, including as-built data, calibration records & work shop reports

Conducting weekly coordination meetings with other discipline supervisors to provide logical progress and target completions as per the contract schedule and daily work plan

Dec’2010 – Apl’ 2018 with Gulf Spic General Trading & Contracting Company for Kuwait Oil Company SEK Maintenance Services for Production Facilities (Contract No.15051599 )as a Senior Instrument Technician (8 Years )

Key Result Areas:

Led a team of 15 people including Instrument Technicians, Fitters & Labours in Kuwait Oil Company

Carried out Running, Breakdown & Shutdown Maintenance for crude oil Gathering Centers

Carried out the Preventive & Corrective Maintenance of field and control room Instrumentation

Work responsibility includes to assist the field operators to Start up & shut Down the process plant also operates and adjust unit conditions, Set points and other parameters through DCS

Mentored all Co-workers& Technicians regarding job safety by daily Tool Box Talks

Supervising the field instruments calibration, installation, hook-up, cabling, pressure testing and loop checking

Launching various kinds of work permits such as Cold, Hot, Vehicle Entry & Confined Space Entry with a proper JSA

Carried out of complete calibration activities during shutdown maintenance, along with required plant equipment’s, work permit etc

Assisting various project Sight Acceptance Test (SAT) & Functional Test for control systems like DCS, ESD, AMS, Fire & Gas, SCADA, VMS and all field instrumentation including analyzers

Performing annual instrument maintenance checks on major equipment such as Condensate Recovery Unit, Ruston Turbines& Instrument air Compressor

Coordinating with Contractor for loop checking, pre-commissioning & commissioning activities

Reading of P&ID s, ILD Drawings, process hook up drawings and cause & effect drawings

Reducing corrective maintenance to minimum by adhering to PMs, resolving long term issues with discussions with vendors and providing inputs based on experience

Preparing calibration schedules, Override summary records, Isolation records and periodic test intervals of instrumentation

Doing the visual inspection of calibration for LEL Gas detectors, Smoke Detectors, Open path Detectors & UV/IR Detectors carrying by contracting company.

Monitoring Bently Nevada Vibration and Condition monitoring system for Man Turbo & Cooper Bessemer gas Compressors.

Carried out the scheduled monthly partial stroke test for of all ESDV’S

Preparing ESD Test report for scheduled Level-1, Level-2, Level-3 & Level-4 Shut down for various plants

Diagnosing faults in workshop, carrying out all necessary repairs, tests to specify tolerances, reassembling and checking before reinstalling on site

Developing job procedure, inspection test plan & quality plan and conducting Technical audit

Selecting control schemes, identifying appropriate control system, managing enquiry specification preparation and selecting instruments based on type of application

Preparation and keeping of calibration reports, daily maintenance reports, plant production reports and reporting to the KOC foreman/senior foreman/engineer.

Highlights:

Assisted the system vendor to upgrade the Plant ESD system to HIMA HIMAX.

Conducted facility major survey activities without total plant shutdown through proper planning.

Done the Sight Acceptance Test (SAT) of new Air Assisted HP Smokeless flare and prepared the punch clearance list for the facility.

Assisted the loop checking, Pre-commissioning & Commissioning activities of New Elevated Substation project EF-1600 done by South Korean Company(SK).

Assisted the loop checking, pre-commissioning & commissioning activities of New HP Smoke less flare project EF-1767 done by Mushrif.

Done the installation and configuration of Fieldbus communication for newly installed chemical skid instruments in the facility.

Completed MOC (Management of Change), Replaced the pneumatic instrument skid with electronic for water bath heater.

Completed MOC, Replaced the pneumatic controller skid with electronic Transmitters for crude export Transit pumps.

Assisted the DCS Rosemount RS3 Migration with new Emersion Delta-V by Al-Meer system engineer group

Successfully Completed, the installation of new mass flow meters on crude & gas lines for Well Test Monitoring system.

Aug’2007- Dec’2010 with KREMENCO for Kuwait Oil Company SEK Maintenance Services for Production Facilities (Contract No.29410 ) as an Instrument Technician (3 Years)

Key Result Areas

Carried out Calibration, Servicing, Testing and maintenance of pneumatic and electronics field and panel instruments namely, Transmitters, switches, controllers, control valves, ESDV’S. Worked on different manufactured namely Rosemount, Fisher, Foxboro, SOR, Kent Taylor, Honeywell, Masoneilan, ABB, Magnetrol and Yogokawa

Done the field & work shop calibration of Level Trol for I/F level measurement.

Carried out Calibration, servicing and maintenance of various types of F&G, H2S detection instruments namely Detronics, seizer and General Monitors

Hands on experience with on line and off line isolation, removal, bypassing, flushing, pre commissioning and commissioning activities of all types of process lines and instruments using in oil &gas process fields

Well-versed with workshop calibration and field calibration procedures of all types of instruments.

Highlights:

Done the pneumatic migration with electronic instruments in various instrument skids.

Managed various projects on Transmitter Changes, Migration from Regulators to Control Valves, shutdown logic modifications and so on

Assisted the loop checking, pre-commissioning & commissioning activities of project EF-1500 done by Petrofac.

May’2007 - Aug’2007with KREMENCO, Kuwait National Petroleum Company(auto drain system project) as an instrument technician (3 Months )

Highlights:

Carried out the cable laying and loop checking from field instruments to control room.

Successfully Installed& commissioned new auto drain system (Agar Probe) for Ten no’s of crude oil tank in KNPC

Sep’2005-Sep’2006 with Fertilizers and Chemicals Travancore LTD. (FACT) Petrochemical Division, Eloor, Kerala as an Instrumentation Trainee (1 Year)

Attended the different types of Troubleshooting and calibration activities with experienced Engineers at various plants such as Ammonia, Phosphoric Acid, Sulphuric Acid & Re-boiler.

JOB RESPONSIBILITIES & CAPABILITIES

Having experience in running maintenance and construction activities of Oil Gathering Centers and Booster Stations with basic knowledge of oil field which includes oil and gas separators, CRU, Desalter Unit, EWDP System & Gas Turbines.

Executing day to Day Preventive & Corrective Maintenance activities & Trouble shooting of all types of instruments and control systems in the Facility.

Well-versed with KOC Health Safety & Environment (HSE) Regulations

Well-versed with Bently Nevada Vibration and Condition monitoring systems.

Hands on experience with all types of Foundation Field bus & HART (ABB, Rosemount, Fisher) devices and instruments.

Familiar with reading of P&ID s, ILD Drawings, process hook up drawings and cause & effect drawings

Familiar with safety ISO and OHSAS standards

Diagnosing faults in workshop, carrying out all necessary repairs, tests to specify tolerances, reassembling and checking before reinstalling on site.

Performing annual maintenance checks on major equipment such as gas Turbines and Compressors

Demonstrate knowledge of all codes, standards, application manuals, and publications

TRAININGS & CERTIFICATIONS

Training Course on Electronic Work Permit (eWP) conducted by Kuwait Oil Company, Kuwait

Training Course on safety enhancement & Job Safety Analysis(JSA) conducted by Kuwait Oil Company

Training attended in Kuwait for HIMA PLC Mark-6 conducted by Kuwait Oil Company

ACADEMIC DETAILS

Diploma in Instrumentation Engineering from Sree Narayana Educational Research & Examination Board in 2012

ITI (Instrument Mechanic) from Social welfare Technical Institute Aluva, NCVT Certificate Examination in 2004

12th from Govt. Higher Secondary School Chengamanad, Board of Higher Secondary Examinations in 2002

10th from Govt. Higher Secondary School Chengamanad, Board of Public Examinations in 2000

KNOWLEDGE PURVIEW

DCS (Emerson Delta V, Rosemount RS3, Foxboro IA series, Honeywell TDC-3000&Experion PKS)

PLC (HIMA Ellop-II, ALLEN-BRADLEY, ICS TRIPLEX, GE Fanuc]

SCADA (V-MONITOR, EMERSON)

Vibration Monitoring System by Bentley Nevada 3500& System 1

STANDARD EQUIPMENTS HANDLED

HART-475 communicator with fieldbus, HART-375 & 275.

DRUCK Pressure and Temperature Calibrators.

Bently Naveda proximity system Test kit TK-3 for vibration Sensor calibration.

Dead weight tester, SCANDURA pneumatic test gauges, UNOMAT pneumatic test gauges, Hydraulic pumps .

Decade box, Fluke multi meter and mA Source

TECHNICAL KNOWLEDGE

Instrumentation: P&ID, PFD, Cause & Effect, Loop Drawings, Hook-up Drawings, Power supply Distribution Drawings & Cabinet layout Drawings

Others: MS Office Applications, MMMS, eBEAMS (Maximo) and Internet Applications

PERSONAL DETAILS

Date of Birth: 26th October 1984

Address: Panikulangara (H), Aluva, Ernakulam-683578, Kerala, India

Present Location: Cochin

Languages Known: English, Malayalam, Hindi and Tamil

Nationality: Indian

Marital Status: Married

No. of Dependents: 3

Passport Details: M 2287423(Date of Issue: 30-09-2014, Date of Expiry: 29-09-2024 & Place of Issue: Kuwait)

Visa Details: Transferrable Residence

Driving License Details: India (No.41/4560/2005)

DECLARATION

I hereby declare that the particulars given above are true and correct to the best of my knowledge and belief.

Place: Cochin

Date: 26/September/2020 JINA ANTONY



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