Vijaykumar.p

:050*******

:adgct5@r.postjobfree.com

OBJECTIVE:

To pursue a responsible and challenging career as a Design Engineer in a growing organization where my knowledge can be shared and enriched which provides personal and professional growth and achievement.

CAREER AND JOB RESPONSIBILITIES SUMMARY:

Over 12+ years of Experience in Design & Detail engineering in Mechanical Equipment’s for Oil & Gas, Petrochemical, Chemical & Power sectors.

M/s. PRECISION Equipment’s Chennai Private Limited, Chennai. Years of Exp.: 02 Years 10 months (from 20.06.2007 to 04.05.2010) Sandvik Asia Private Limited (Process Heating Systems.) Hosur. Years of Exp.: 3.4 Years (from 10.05.2010 to 10.09.2013) HOLTEC ASIA (A Subsidiary of HOLTEC International, Pune Years of Exp.: 06 Months (from 16.09.2013 to 10.04.2014) Sandvik Asia Private Limited (Process Heating Systems.) Hosur. Years of Exp.: 5.3 Years (from 24.04.2014 to till date) Current Experience: Working as a Mechanical Design Engineer @ Sandvik Asia Private Limited

(Process Heating Systems.) Hosur.

Years of Exp.: 5.3 Years of Experience in (Industrial Electric Heater Design and Manufacturing Field) working as a Design Engineer in Process Heating Systems under the Production Unit of

(SANDVIK Materials Technology).

S.M.T is a business area within the SANDVIK Group and a world-leading manufacturer of high value- added products in advanced stainless materials, special alloys, metallic and ceramic resistance materials, as well as process plants. The product area comprise of Tube, Strip, Wire, SANDVIK heating systems and also the solutions to the process and manufacturing industries(Like Oil and gas). Sandvik has BIS 4159, ISO 9001, ISO 14001, OHSAS 18001, IS 2148(Flame Proof enclosure) Certification. Sandvik heater terminal enclosures are Ex ‘d’, Ex ‘e’, Zone-1 &2, T1-T6 and complied and heater Vessels are designed as per ASME-Sec VIII Div. 1, TEMA 9th Edition R,TEMA-C standards. And Client Specifications.

Previous Employment & Designation: HOLTEC ASIA (A Subsidiary of HOLTEC International

(A Generation Ahead By Design) & working as a Mechanical Design Engineer in Power Plant Component Division

Years of Exp.: 06 Months of Experience in (Boiler Feed Water Heater, Steam Surface Condenser, Shell and Tube Heat Ex-changer Design and Manufacturing Field.) COMPANY PROFILE:

HOLTEC Engineering Division (HED), Located in Pune, and also the HOLTEC Manufacturing Division

(HMD), located in Turtle Creek, PA, is one of the largest manufacturing plants in the U.S. Holding all ASME Code stamps [N (Nuclear Components), N3 (Transportation/Storage Components), NPT (Nuclear Partial), R (Vessel Repair), and U (Pressure Vessels and Heat Exchangers)] and ISO 9000 certifications, HMD’s 350+ workers and staff manufacture its capital equipment for HOLTEC Nuclear power Plants, Solar Power Plants and fossil power plants around the globe. HMD’s state-of-the-art manufacturing processes enable Holtec to achieve repeatable levels of high quality results. The Company has manufactured like Boiler Feed Water heater, and Air Cooled and Water Cooled Condenser, Component Cooling Water Heat Ex-changer, Preheaters, Super heaters Shell and Tube Heat Ex-changer that are essential for Plant Operation.

Previous Employment & Designation: in Mechanical Design and Engineering Department Sandvik Asia Private Limited (Process Heating Systems.) Hosur. Years of Exp.: 3.4 Years of Experience in (Industrial Electric Heater Design and Manufacturing Field) working as a Design Engineer in Process Heating Systems under the Production Unit of

(SANDVIK Materials Technology).

Previous Experience in Mechanical Design and Detail Engineering Dept. of M/s. PRECISION Equipment’s Chennai Private Limited Years of Exp.: 2 Years 10 Months of Experience in (Shell and Tube Heat Ex-changer Design Field) Working as a Senior Draughtsman In Design Department in M/s. Precision Equipment’s Chennai Pvt. Ltd., has an ASME 1U’ Stamp Shop and the company is ISO 9001:2000 Certified. The Company manufactures Critical Process Equipment’s like Shell and tube heat Exchangers, Pressure vessels etc. for Refineries, Fertilizers, Power plants, Nuclear and Space industries. The Company employs above 500 people and has a turnover of USD 50 million.

Projects Worked and Responsibilities:

Sandvik Asia – Hosur

1. Reliance LDPE LLDPE & DTA, SEZ - Jamnagar Project (Client – Reliance Industries Limited) 2. Air Liquide Global Solutions Qatar – 2667kW and 209kW Heaters 3. Petrofac - Kuwait National Petroleum Company (K.S.C.) Clean Fuel Project (CFP) Kuwait - Mina Abdullah Refinery

4. Petrofac Takatuf TAKATUF PETROFAC OMAN - Centre of Excellence Oman 5. ENOC Processing Company - (Client & Consultant – ENOC UAE) 6. BUMIARMADA - FPSO LEASE CONTRACT FOR MADURA STRAIT BD field DEVELOPMENT 7. TECHNIP - PETRONAS RAPID PROJECT PACKAGE 14 - UTILITIES, INTERCONNECTING, OFFSITE UNITS

8. RM GAZ- HAMITABAT CCPP

9. Technicas Reunidas - PETRONAS RAPID PROJECT(PACKAGE 3) 10. Technicas Reunidas - Kilpilahti Power Plant PROJECT 11. HENGYI INDUSTRIES SDN BHD- Hengyi (Brunei) PMB Petrochemical Project 12. JGC Corporation - The Bahrain National Gas Expansion Company (S.P.C.) 13. JGC GULF INTERNATIONAL CO. LTD - BAHRAIN NATIONAL GAS EXPANSION COMPANY (BNGEC) 14. Indian Oil Corporation Ltd. (Refineries Division)- INDMAX HY NAPHTHA DEEP DESULFURISATION PROJECT

15. BDEP and EPCM Services for TGTU Project @ BPCL Mumbai Refinery 16. EPCM Services for DHDT Project @ NRL Refinery

17. FEED and Basic Design Services for Low Cost Creeping Expansion of BORL, Bina 18. HOEC LTD. GGS ELECTRICAL HEATER (DIROK 5) DIROK GAS FIELDDEVELOPMENT, ASSAM 19. JBF Petrochemicals Ltd - JBF PTA Project at Mangalore 20. MULTITEX FILTRATION ENGINEERS LTD.

21. Air Liquide Global Solutions – Cryogenics Project 22. Reliance LDPE- Jamnagar Project (Client – Reliance Industries Limited) 23. Reliance Hexane - Jamnagar Project (Client – Reliance Industries Limited) Responsibility in above Project

Mechanical Design of the Industrial Heaters Shell and Tube Heaters (Medium Hydrogen, Hydrocarbon, oil, Nitrogen and Air, Fuel gas,) as per ASME and TEMA Standards using PV Elite Software (Version 2010).

Draft the drawings and MOM with consultants/ Contractors.

Participate in Kick of Meeting for both International and National Projects.

Prepare Minutes of Meeting (MOM) during engineering discussion / clients/contractor/ vendor visit.

Collect and issue the drawings & documents to the concerned department.

Prepare design data sheet before starting the project.

Working in Front end engineering design (FED) to finalize the Equipment Size, Fixing the Nozzles, Saddles to process the mechanical design Calculation.

Feasibility studies for (static equipment Like Shell and tube Heat Exchanger, Pressure Vessels, Feed water Heaters, Steam Surface Condensers, Columns & Industrial Electric heaters, Indirect & Direct Electric heaters.)

Technical Coordination between Sandvik design department and client/ consultant for the approval of the Design documents.

Design : Static Equipment design including Pressure vessels, Heat exchangers & Columns as per international codes like ASME, API 660.

Preparation of Material Requisition/RFQ

Preparation of design calculations using PV-Elite software.

Providing Engineering supports to all departments regarding static equipment.

Knowledge of Preparing equipment General arrangement drawing.

Conversant with Mechanical design package for Pressure Vessel, Heat Exchangers and Columns in PV Elite.

Performing strength calculations as per ASME section VIII div-I, TEMA, Calculation of tube sheet as per UHX.

Complete preparation of Fabrication drawings, Tube sheet layout, Tube bundle details, Saddle drawings and other related drawings.

Performing strength calculation of tube sheet as per UHX, Saddle support as per Zick analysis and PD 5500, TEMA and local load calculation as per WRC 107/297.

Complete drawing review namely General Assembly, Tube sheet layout, Tune Bundle drawings and Saddle details, Plate Layout, Transport Sketch, etc.

Preparation of Mechanical details of Pressure vessels & Heat Exchanger at Proposal stage & post order confirmation stage.

Checking of the General arrangement, vessel detail, heater bundle, baffle and terminal box drawings.

Coordination with Internal Electrical Department and Instrumentation department.

Making 3D Drawings for the Ex`d’ and Ex`e ‘ Heaters for Catalogue.

Preparation and submission of Proposal / Revision / As Built Drawings to customers / consultants for approval / appraisal.

Preparing, checking, reviewing and revising the drawings and Specifications before submitting to client for approval.

Read & review the Customer Drawings to state the Deviations and get clarified with the customer.

Making Terminal Boxes and Bus bar Arrangement for maximum Kilo Watts 3.3MW for the Project: Air products U.K.

Co-ordination with Client, Vendor & Other Internal Departments & also act as a “KEY PERSON” in getting Design & Drawings Approvals, FPQ & Approved Vendor Process for Engineering Consultants.

Providing Technical & Engineering back-up support to our Site Team during the Construction Stage.

Obtaining “As-Built” information from the QA/QC Team, Review & if satisfied, passing to Drafting Team for preparation of “As-Built” Drawings.

Preparing, Checking and review the UDR

Prepare General arrangement drawing, vessel detail drawing, Bundle drawing by using Auto cad 2014 & 2016 & Solid works 2015 & 2016 Software.

Support the Organization to achieve the company target as well as department. Projects Worked and Responsibilities:

Holtec International - USA

1. 4000MW Project (5x800MW) NTPC’s Chhattisgarh project BGR will Provide 2x800MW-

(Client – BGR Energy Limited & Consultant – Tata Projects Limited Bangalore) 2. 2,640MW Jeddah South Thermal Power Plant Project - (Client Hyundai Heavy Industries Co., Ltd. (HHI),

Responsibility in above Project

Mechanical Design and Modeling of the Boiler Feed Water Heaters & Shell and Tube Heat Ex-changer

(Medium Steam, Water, Air) as per ASME and TEMA Standards by using Solid Works Software.

Preparing Thermal Expansion Co-Efficient for various Materials.

Preparing the Allowable Stresses for Various Material and Temperatures

To find a Volume of Heaters to finishing the sizing Calculation for Piping

Participate in Minutes of Meeting for both International and National Projects.

Checking of the General arrangement, Vessel detail, Heater bundle, Tweeners, End Plates, Channel assembly, and Air Channel Assembly Details Etc.

Making 3D Drawings for the Model of Boiler Feed Water Heaters and Steam Surface Condenser using Auto cad Software.

Co-ordinate all the Draughtsman and getting work done to submit the Client as per the Scheduled Date and time

Make the SDI(Supplier Document index) and Co-ordinate with all the Department to get all the Documents and Submit Client as per the Scheduled time and Date

To prepare the Model of Steam Surface Condensers (all the Types) by using the Solid Works Software.

Projects Worked and Responsibilities:

SANDVIK Asia Pvt. Ltd

1. PARADIP REFINERY PROJECT (PDRP) - (Client - IOCL & Consultant –Foster Wheeler India) 2. ENOC Processing Company - (Client & Consultant – ENOC UAE) 3. ESSAR Oil Refinery Expansion Project - (Client & Consultant – ESSAR INDIA) 4. VME Process FPSO PROJECT - (Client – VME Process Malaysia and USA & Consultant – KAVIN Consultancy)

5. SABAH OIL and GAS Terminal (SOGT) Project (Client & Consultant – SAMSUNG Eng. Co Ltd - Korea) 6. SEVAN Marine Fuel Gas and Oil Treatment Project - (Client & Consultant - SEVAN Marine Norway) 7. Air Products U.K GENT ASU IV Project - (Client & Consultant - AIR PRODUCTS PLC, UK & AKER POWER GAS PVT, LTD)

8. Global Process System Singapore FPSO BERANTAI FUEL GAS PACKAGE –

(Client & Consultant - Global Process System Singapore) 9. Daelim international Co. Ltd. Korea - (Client & Consultant – Daelim-Korea) 10. Process Group Abu Dhabi - (Client & Consultant – Process Group) Responsibility in above Project

Mechanical Design of the Industrial Shell and Tube Heaters (Medium Hydrogen, Hydrocarbon, oil, Nitrogen and Air, Fuel gas,) as per ASME and TEMA Standards using PV Elite Software (Version 2010).

Participate in Kick of Meeting for both International and National Projects.

Technical Coordination between Sandvik design department and client/ consultant for the approval of the Design documents.

Checking of the General arrangement, vessel detail, heater bundle, baffle and terminal box drawings.

Coordination with Internal Electrical Department and Instrumentation department.

Making 3D Drawings for the Ex`d’ and Ex`e ‘ Heaters for Catalogue.

Preparation and submission of Proposal / Revision / As Built Drawings to customers / consultants for approval / appraisal.

Preparing, checking, reviewing and revising the drawings and Specifications before submitting to client for approval.

Read & review the Customer Drawings to state the Deviations and get clarified with the customer.

Making Terminal Boxes and Bus bar Arrangement for maximum Kilo Watts 3.3MW for the Project: Air products U.K.

Co-ordination with Client, Vendor & Other Internal Departments & also act as a “KEY PERSON” in getting Design & Drawings Approvals, FPQ & Approved Vendor Process for Engineering Consultants.

Providing Technical & Engineering back-up support to our Site Team during the Construction Stage.

Obtaining “As-Built” information from the QA/QC Team, Review & if satisfied, passing to Drafting Team for preparation of “As-Built” Drawings.

Projects Worked and Responsibilities:

PRECISION Equipment’s Chennai Pvt. Ltd.

1. EIL, New Delhi – PHASE-III REFINERY PROJECT for IOCL. 2. PUNJ LLOYD, - Gurgaon – MSQ UPGRADATION BARAUNI REFINERY for IOCL. 3. UHDE India, Pune. – MSQ UPGRADATION DIGBOI REFINIERY for IOCL 4. LINDE AG & LINDE ENGINEERING, Barado- HYDROGEN GENERATION UNIT 5. LITWIN PEL L.L.C ABU DHABI- IMPLEMENTATION OF OPERATIONAL IMPROVEMENT TO PROCESS UNITS (U – stamp Job.)

6. MRPL Mangalore – GOHDS REVAMP PROJECT

7. MRPL Mangalore- CDU/VDU OFC LPG TREATING & ATF TREATING UNITS 8. JACOBS ENGINEERING. - CDU/VDU OFC LPG TREATING & ATF TREATING UNITS 9. FOSTER WHEELER -EPCM-4 INMAX (FCC) & PRU-PDRP PROJECT for IOCL 10. HMEL Mangalore- CDU/VDU OFC LPG TREATING & ATF TREATING UNITS. 11. SAMSUNG ENGINEERING LTD. UAL FEED CRACKER UNIT & ASSOCIATED UNITS for ONGC PETRO ADDITIONS LTD.

12. LINDE ENGINEERING LTD. OLEFIN PLANT, ETHANE CRACKING ETHYLENE PALANT-EU3

(U – stamp Jobs)

Responsibility in above Project

1 Preparation of Bill of Materials & Cutting Plan Diagram. 2 Preparation of Weld maps, Final Dimensional reports and piece part drawings. 3 Preparation of General Notes in guidance with Technical Director. 4 Co-ordinate with colleagues in Project completion as per schedule. 5 Organizational interfaces with other departments. Preparation of drawings, tracing and blue prints. 6 Preparation of Setting Plan Drawings. Preparation of IBR Drawings. 7 Preparation of as built Drawings. Maintaining all the design documents. 8 Preparation and Submission of Proposal / Revision / As Built Drawings to customers / consultants for approval / appraisal.

9 Receiving customer/consultant / other Department comments and incorporating in the Drawing as Next Revision and Getting Approval.

CLIENT & CONSULTANT INTERACTED WITH

I. SAMSUNG – Korea II. Global Process System – Singapore III. ENOC – UAE IV. AIR PRODUCTS

- UK V. ESSAR VI. Indian Oil Corporation VII.BOC VIII. Air Liquide VI.SEVAN MARINE - Norway VII.VME Process USA VIII. Foster Wheeler IX. Engineers India limited X. Linde Engineering. XI. Petrofac XII. Litwin

EDUCATIONAL QUALIFICATIONS:

1 Diploma in Mechanical Engineering from Anna University (PGP Collage of Engineering- Namakkal.) with 89% (Distinction) marks in the year 2006. SPECIAL FEATURES:

1 Familiar with relevant codes and Standards like TEMA, API, IBR, EIL,PDIL,LITWIN,SAMSUNG,TECHNIMONT,FOOSTER WHEELER,LURGI etc. 2 Sound Knowledge in Auto Cad 2012, PV-Elite, and Pro-E & MS Office. 3 Knowledge in Solid Works-2013.

4 Familiar with emails & Internet usage.

PERSONAL DETAIL:

1. Date of birth : 11-01-1987

2. Father’s name : V. Palaniyappan

3. Qualification & Branch of study : D.M.E (Mechanical Engineering) 4. Mobile : +91-887*******

5. E-mail : adgct5@r.postjobfree.com

6. Languages Known : English, Tamil

7. Residence : Hosur

8. Current CTC : 6.96 Lakhs PA

9. Pass Port Details : J8396040 Validity up to 31/05/2022 DECLARATION:

I hereby assure that the information’s furnished above are true to the best of my knowledge and belief.

Place: Hosur (INDIA) Yours faithfully

Date: 21-Sep- 19 Vijayakumar.p

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