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Instrumentation Engineer

Location:
Tiruchirappalli, Tamil Nadu, India
Posted:
September 24, 2020

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Resume:

N.PAUL AMIRTHARAJ

Mobile: +91-962*******

Email: ************@*****.**

OBJECTIVE:

To work in the challenging environment and giving my best with my Technical and management skills and also further improving my skills by taking challenging assignments.

EDUCATIONAL QUALIFICATION:

B.E. Instrumentation and Control Engineering, Saranathan college of Engineering

Afflicted to Anna university, Tamilnadu from 2005-2009 with 70%

CERTIFICATIONS:

ARAMCO APPROVAL CERTIFICATE NO : SA-SRD-QC-TR-01592/2017

INDUSTRY EXPERIENCE:

Total Experience: 10 Years

Industry: Oil & Gas, Petrochemical, Power plant, Sugar Plant, Distillation Plant

Working as a SENIOR INSTRUMENTATION ENGINEER in “Rainbow

Control Systems Pvt. Ltd.” Trichy from March 2019 till present.

WORKING KEY SKILLS:

Leading a team consists of instrument Technicians, Instrument fitters & Electrician for installation & commissioning and maintenance of process control instrumentation field.

The various Instrumentation and Control systems handled includes Analysers, Transmitters, Flow meters, Level Profilers, Control valves, Safety relief valves, Shutdown valves, Distributed Digital Control systems (DCS), Emergency Shutdown Systems (ESD), Programmable Logic Controllers (PLC), Fire and Gas Systems (F&G), Fire Suppression Systems, SCADA systems.

Reviewing of instrumentation drawings such as instrumentation location and cable tray layout, installation hook ups, junction boxes, loop schemes & cable schedules.

Experience in preparation/ review of all types of field instruments, material requisitions, cable schedule, instrument data sheets, Hook up diagrams, loop diagrams, P & ID’s, & As built drawings for instruments.

Experienced in various stages of project execution, starting from Proposal stage through Basic engineering, Detailed engineering for Off shore & On shore Oil and Gas facilities, Refineries, Petrochemical plants and allied industries.

Familiar with various Instrumentation systems including DCS, ESD, Fire & Gas, Fire Suppression, SCADA, Transmitters, Control Valves, Safety Relief Valves, Cables and construction materials & Field Instruments.

Have become familiar with IEC 61508 and IEC 61511 standards and other Safety related codes and practices. Have done the SIL study preparation, SIF list generation, and SIL verification. Have working experience with both LOPA method of SIL study. Have working experience with RCS in-house developed SIL study / verification software of exSILentia from Exida.

Conversant with International and industry Standards and Practices like API, ASME, ISA, ISO, KOC, NACE and BS.

Skills:

Field Instruments

Pressure, Flow, Level & Temperature Transmitters

Conventional and smart, Gauges, Switches Plant field instruments -Electronic & Pneumatic

Pressure Transmitters

Local Gauges – Pressure (Bourdon & Diaphragm), Temperature

Temperature Elements – RTD, Thermocouple

Differential Pressure & Flow Transmitters – Rose Mount.

DCS and PLC IO Point Database,

Control Wiring & Power Wiring,

Cable Tray layout,

Cable Termination & Earthing,

DCS and PLC Specifications.

MOV,MSV,MFM controllers

Pneumatic pilots., production choke valves & gas lift choke valves, down hole gauges and RTU panels

DCS/PLC/SCADA

Yokogowa DCS - CS3000 (version R3.08.10).

Honeywell Exprion

GE Mark VIe DCS.

Allen Bradley:

ControlLogix: L1756 -L72,64,65

CompacLogix: L32,

PLC5: 5/20, 5/40, 5/60,

Rockwell:

RSLogix5000 V20

FactoryTalk View

Software Skills

Microstation V8, Microstation Power draft

Instrumentation Design Tool’s (INTOOL’s) Intergraph’s Smart Plant Instrumentation (SPI) 2007

Spread Sheet/Office Packages MS-Office 2003,2007

Honeywell experion system, ExSILentia Version 3.0

DETAILS OF WORK EXPERIENCE:

ORGANIZATION : RAINBOW CONTROL SYSTEMS PVT LTD,TRICHY

DURATION : 6 Months (Mar 2019 to Till Date)

DESIGNATION : SENIOR INSTRUMENTATION ENGINEER

PROJECT #1

Designation : Safety System Engineer

Client : Kuwait Oil Company (KOC)

Contractor : L&T

Project Description : EF1943 - New Strategic Gas Export Pipeline from NK TO MAA SIL STUDY

Project Scope : SIL Verification

Responsibilities:

Back checking of SIL assessment calculations using different methods.

SIL Verification using ExSILentia Software and Failure Data Analysis of Initiators, Logic Solver and Final Elements

Development of In-house SIL Assessment, SIL Verification Report, Safety and Requirement Specification.

PROJECT #2

Designation : Safety System Engineer

Client : Hindustan Urvarak And Rasayan Limited (HURL)

Contractor : Technip FMC

Project Description : HINDUSTAN URVARAK AND RASAYAN LIMITED - BARAUNI & SINDRI SIL STUDY

Project Scope : SIL Verification

Responsibilities:

Site Visit and Data collection for Safety Assessment.

Analysis of the HURL Plant for Safety study and Hazard identification.

SIL assessment Calculation using LOPA (Layer Of Protection Analysis) method of SIL Study for various hazardous SIF Loops.

Back checking of SIL assessment calculations using different methods.

SIL Verification using ExSILentia Software and Failure Data Analysis of Initiators, Logic Solver and Final Elements

Development of In-house SIL Assessment, SIL Verification Report, Safety and Requirement Specification.

PROJECT #3

Designation : Senior Instrumentation Engineer

Client : Abudhabi National Oil Company (ADNOC)

Contractor : PETROFAC

Project Description : EPC FOR QUSAHWIRA FIELD DEVELOPMENT PHASE II PROJECT (PE-104)

Project Scope : DETAILED ENGINEERING

Responsibilities:

Lead a team of Design Engineers for anatation of drawings.

Development of Piping & Instrumentation Diagram / Drawing.

Development of Data sheets for Field Instruments & Control Valves.

Development of Data sheets for Safety Relief Valves.

Development of Bulk MTO.

Development of Technical Bid Evaluation in Procurement areas for Field instruments, Control Valves and for Controllers.

Review of the Bids and Raising Technical Queries.

Bid evaluations and Vendor drawings review.

Preparation of Technical Specification for Skids.

Cable routing / Instrument and JB Location layout drawings.

Development / review of Control system / F&G philosophy.

Development of Fire & Gas Layout drawings.

Preparation of hook-up Drawings.

Preparation of Instrument Interconnection Drawings, Instrument Loop Drawings.

Preparation of Cable Block Diagram for JB Selection.

Preparation of Cable & Cable Ladder / Conduit Layout Drawings.

Preparation MTO for Instrument Cables, Glands & Trays.

Preparation of Data Sheet for Various field instruments like Transmitter, Control & Shutdown Valves & Switches.

Preparation of Cable schedule and JB Schedule (Power, Instrumentation, and Earthing)

ORGANIZATION : NASSER S.AL-HAJRI CORPORATION, KSA

CONTRACTOR : SNAPROGETTI EPC CO LTD

DURATION : 2.1 Years (Jan 2017 to Feb 2019)

DESIGNATION : INSTRUMENTATION ENGINEER

Project Name

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE PROJECT- (JIGCC), Al-Jazan, KSA

(Jan 2017 to Feb 2019)

Scope

Instrumentation scope in Oil & Gas Plant

Project Description

Sulfur Recovery Unit, Gasification Unit, Anode Cathode Unit all Field Instruments, JB,DCS,PLC,PIB Construction activities

Responsibilities

Erection and installation supervision and guidance to technicians and sub-ordinates

Planning and scheduling of all the activities pertaining to the plant.

Cable laying of field instruments

Calibration of SMART transmitters, Safety valve, control valve, On-Off Valve, I/P, temperature gauges and pressure gauges, SMART positioner.

Knowledge in erection of instrument, cable tray, cable duct, impulse line, airline, JB and LCP

Well versed in analyzing cable tray drawings, impulse line hookups, piping GAD`s, isometric, P&ID and airline drawings.

Instrument & power Cable Laying with Glanding and termination.

Loop checking of field instruments interfaced with PLC.

Loop checking of field instruments.

Hot loop checking of field process instruments to control room.

Hot loop checking with pressure source.

Calibration of instruments at remote locations.

Monitoring of daily inspections progress report.

Interfacing & co-coordinating parallel with, in- charge & contractor.

Execution of all types of instrumentation &Automation concern systems projects in accordance with quality norms and methods.

Erection and installation supervision and guidance to technicians and sub-ordinates.

Commissioning and Testing of the project & operation of the plant

Responsible for carrying out shutdown inspections.

Execution of all types of instrumentation &Automation concern systems projects in accordance with quality norms and methods.

Erection and installation supervision and guidance to technicians and sub-ordinates.

Commissioning and Testing of the project & operation of the plant.

ORGANIZATION : SARLA TECHNOLOGIES,Mubai

CONTRACTOR : C.M.BERNARDINI

DURATION : 1.1 Years (Nov 2015 to Dec 2016)

DESIGNATION : INSTRUMENTATION ENGINEER

Project Name

EL TEITAL Oil Industry, Sudan.

(Nov 2015 to Dec 2016)

Scope

O&M,Erection & Commissioning of Field instruments, PLC and SCADA.

Project Description

Automation of Splitting, Distillation, and Concentration based Fatty acid Plant. Supporting units of Boiler with Gas Burner, Thermostatic Water and Cooling water systems.

Project Highlights

Allen Bradley:

ControlLogix: L1756 –L56

RSLogix 5000 V20

FTview SCADA.

Responsibilities

Project implementation, Instrument construction, commissioning, detailed engineering and design support of Instrumentation & Control Systems.

Monitor systems to quickly address problems or adjust automated processes

Field instruments, Control Systems that includes PLC, DCS & SCADA, review of vendor drawings

Instrument layouts Design, Fabrication, Internal wiring, Erection & Commissioning of PLC control panels & Masking Panels.

Offer preparations Tender document preparation, Technical specification, BOQ and other Purchase related works like Indent, DBA preparation etc.

Panel wiring, termination, logic diagram simulation testing Design of wiring diagrams & Panel wiring.

Testing, Loop checking and termination of cables.

Calibration of differential pressure Transmitter: (Pressure Transmitter, Flow Transmitter, Level Transmitter), Control Valve, Shut Down valves, Limit Switch etc

Major involvement in Installation, Loop checking and installation. Monitor the execution schedule and Progress Report.

Responsible for directing and participating in all project activities from facility construction, installation and commissioning.

Checking/Replacement and installation of Manifolds and isolation valves. Re-installation/calibration of Displacer type Level transmitter.

Monitor the execution schedule & Progress Report. Supervision of the job for the field activities.

Technical Clarification with the Client Responsible for the implementation of project Quality plan, Quality control procedure, Inspection Test Plans.

ORGANIZATION : VISTA AUTOMATION NETWORK LLC, Dubai

CONTRACTOR : SCALLA CONTRACTING LLC

DURATION : 1.9 Years (Dec 2013 to Sep 2015)

DESIGNATION : INSTRUMENTATION ENGINEER

Project Name

M/s EMIRATES ALUMINIUM (EMAL), Phase II, Abu Dhabi.

(Dec 2013 to Sep 2015)

Scope

Power plant Maintenance, Installation & Commissioning of Field instruments, DCS, PLC and SCADA.

Project Description

EMALl Phase –I&II the total Aluminium production is extended upto1.5million tones/year. The Project has 1023MW Combined Cycle Power Plant (4GTG + 4HRSG+2STG) and supporting units of Pot lines, Reduction plant, Carbon Plant, Cast house and RO Plant.

Project Highlights

Configuring and faults diagnosis of DCS, PLC, SCADA, EGD (GE), RTU, Profibus Communication, Analyzers and Control Loops.

DCS: Mark Vie GE and Centum CS3000 Yokogawa.

PLC: Siemens simatic S5, Allen Bradley ControlLogix L56, 61, 62, 63, CompactLogix and GE Fanuc series 90-30.

SCADA : FT View, RS View32/AB, ICONIX and IFIX/GE

Responsibilities

Installation, calibration and loop checking of the field instruments (Emerson Rosemount, ABB, Endress & Hauser, Siemens, Bentley Nevada, Honeywell, Yokogawa, Vega, Polysonics ...).

Planning of periodic maintenance schedule weekly, fortnightly & monthly

Preservation of field instrumentation.

Trouble-shooting of field instruments.

Complete loop checking from field to RTU’S.

Installation of RTD’S, TX’S& process tubing.

Cable laying of field instruments.

Connectorisation &Termination of field instrumentation to RTU’S

Interface & coordination with maintenance in- charge.

Operation and maintenance documentation.

Working in DCS, PLC, SCADA FAT and SAT Plan and Report.

Involving P&ID and I/O List preparation.

Designing, Implementing and Commissioning of new control loops as per site requirements

Experienced in flow meters configuring (electromagnetic, orifice plate, ultrasonic, turbine, variable area) of ABB, Rosemount.

Review of control philosophy, P&I diagrams, cause & effect diagrams, instruments list, and flow chart.

ORGANIZATION : TERRA ENERGY LIMITED, Tanjore

(POWER PLANT DIVISION)

DURATION : 3.3 Years (Sep 2010 to Dec 2013)

DESIGNATION : INSTRUMENTATION ENGINEER

Project Name

M/s TERRA ENERGY LTD, Thanjavur

(Sep2010 to Dec2013)

Scope

Power plant Maintenance and Erection & Commissioning

Project Description

Power plant of 18.68 MW double extraction cum condensing GEC ALSTHOM, 9.74MW back pressure SIEMENS Steam Turbo Generator, synchronized with TNEB Grid

80 TPH Multi fuel fired THERMAX – Traveling Grate and 70 TPH Baggase fired KCP – Dumping Grate Boilers

Project Highlights

Field Instruments Calibration

Pressure Transmitters – Rose Mount, ABB-Kent, Yokogawa, Fox Bro & Fuji products.

Temperature Transmitters – Rose Mount, Yokogawa & ABB-Kent.

Differential Pressure & Flow Transmitters – Rose Mount

Responsibilities

Calibration, Erection, Testing & Commissioning of all instruments.

PLC and its PDB Panel erection.

Preparation of Control Panel Wiring Diagrams.

JB, Cable Trays erection and cable routing.

I/O Summary Preparation.

Preparation of Field Instruments Installation Diagrams.

Instrumentation inputs for P&ID customization.

Preparation of various tender documents for valves, Temperature Elements, Pressure Elements etc with respect to Instrumentation.

Creating function blocks, logic diagrams and motor control blocks in DCS.

MOPU (Mobile Operating plant Unit) Project to be handling and Control. Here we are using Intrinsically Safety (YOKOGAWA) DCS & PLC.

PLC programming and implementation (Yokogawa, logic gates).

Checking and creating the interlocks in DCS.

Screen and logic development in SCADA.

Calibration of Control valves, On/off valves and Solenoid valves.

Cable scheduling for new additional open and closed loops.

Calibration, Erection, Testing & Commissioning of all instruments in the Alcohol plant.

Preparation of Tag Numbering Philosophy for all packages.

Preparation of Terminal Block details.

Programming of Yokogawa DCS CS3000.

ORGANIZATION : SOUTH INDIA SURGICAL CO LTD, Chennai

DURATION : 1.1 Years (Sep 2009 to Sep 2010)

DESIGNATION : INSTRUMENT ENGINEER

Project Name

M/s SOUTH INDIA SURGICALS CO LTD, Chennai

(Sep 2009 to Sep 2010)

Scope

Designing & Programming

Project Description

This project consists of designing the Project of Electrical Substation for Worley Parsons Arabia Limited

Project Highlights

RS Logix500

Responsibilities

Programming of Allen Bradley PLC using RS Logix500

Cable Trays erection and cable routing.

Preparation of Tag Numbering Philosophy for all Packages.

Commissioned the Conveyor Routing System.

Preparation of Wiring Diagram of Temperature and Flow Elements.

Calibration, Erection, Testing & Commissioning of all Instruments.

Loop checking from field to junction box and junction box to control panel.

Design of wiring diagrams & Panel wiring.

Inspection for the Installation of Field mounted Instruments, Junction Boxes, Local Panels, Pneumatic Leak Test of Air Line Tubing/Impulse line tubing.

Insulation Resistance test and Continuity Check for Instrument Cables.

Testing, Loop checking and termination of cables.

Preparing materials according to drawing.

Installation of Junction Boxes, cable tray supports and tray routing as per given drawing

Installation of Cabinets and consoles.

Design, fabrication, internal wiring, instrument mounting and installation of Control Panels

Cable tray installation, cable routing through cable tray loop testing, internal panel design,

Panel wiring, termination, logic diagram simulation testing

PERSONAL DETAILS:

NAME : PAUL AMIRTHA RAJ.N

ADDRESS : 29, SOKKALINGAPURAM, VELLAKAL, MANJAMPATTY P.O, TIRUCHIRAPPALLI, INDIA, 621307.

CONTACT : +91-962*******

DATE OF BIRTH : 02/04/1988

GENDER : Male

MARITAL status : Married

NATIONALITY : INDIAN

FATHER’S NAME : Nayagam.S

MOTHER’S NAME : Arul Jothi.S

PASSPORT DETAILS:

PASSPORT NO : H8172042

PLACE OF ISSUE : TIRUCHIRAPALLI

DATE OF ISSUE : 31/03/2010

DATE OF EXPIRY : 30/03/2020

DECLARATION:

I hereby declare that the above written particulars are true to the best of my

Knowledge and belief.

Thanking You

Yours Faithfully

Paul Amirtharaj.N



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