Aeronautical Design Engineer (B. Eng)

Emilio José Macho Cabanillas Born: 6th May 1976, Madrid, Spain

Spanish Nationality (EU Citizen). US Green Card. Marital Status: single.

Current address: 5979 East Pacific Coast HWY, Apt #9, Long Beach, CA 90803

Cell: +1-425-***-**** email: adgalw@r.postjobfree.com

SUMMARY

Senior Aeronautical Design Engineer with +18 years of experience (Airbus, Bombardier, Embraer, Boeing, Virgin Orbit).

CATIA v5 expert, +14 years of experience. Macro programmer in vba. Airbus certified.

NX11 proficient user, 4 years exp. Fibersim for NX. FEMAP user, 2 years

Primary and secondary structures; metallic and composite experience. Catia v5 CPD.

Experience as Team Leader, Design Checker and Design Approver.

Experience ranging from conceptual design, to JDP, PDR, CDR, detail design. Liaison.

PDM software: ENOVIA-Portal, Teamcenter, Airbus Primes, EPD-Connect

Languages: Spanish native, English advanced, French fluent, Japanese entry level.

ACADEMIC BACKGROUND

Aeronautical Engineer by the ‘Universidad Politécnica de Madrid’ (B.Eng equivalent)

Languages: English-Fluent, (lived 10 years in English speaking countries); French-Fluent (Diploma DELF1 (Diplôme en Études en Langue Française), 2,5 years in French speaking countries). Japanese-Entry level.

PROFESSIONAL EXPERIENCE

04/2016-08/2020: Virgin Orbit (Long Beach, CA)

POSITION: Structures Engineer, Second Stage and Payload Adapters.

ACTIVITIES: B747 Pylon Fairing composite panels design. Design and analysis (solid elements) of 2nd Stage brackets, including fill panel and Stage separation pusher brackets. Design and analysis (static and modal) of Payload adapters (2d mesh).

01/2015-04/2016: Boeing BCA (Seal Beach, CA) (thru CTS international)

POSITION: Structures Service Engineer 737NG Wing/Empennage.

ACTIVITIES: Responsive team. AOG.

04/2014-12/2014: Boeing BCA (Everett, Washington) (thru CTS international)

POSITION: Design Engineer 777X S49. Module owner.

ACTIVITIES: Underwing focal: Layout generation, interfaces management.

05/2012-03/2014: Aciturri Aeronaútica (Madrid, Spain)

POSITION: Design Engineer Metallic Structure Embraer KC390 WFF

ACTIVITIES: Design principles generation, Interfaces management. Team Leader.

07/2011-05/2012: Alestis Aerospace (Madrid-Seville, Spain)

POSITION: Design Group Leader Airbus A350XWB-Belly Fairing

ACTIVITIES: Detailed design and documentation of elemental parts (machined ribs, sheet metal, extrusions) and assemblies of the structure of the Belly Fairing for Airbus Spain. Leading a group up to 8 designers.

02/2010-07/2011: SONACA (Belgium)

POSITION: Design Engineer Bombardier C-Series/LJ85 SLATS and FLE

ACTIVITIES: Detailed design and documentation of elemental parts (machined ribs, sheet metal, extrusions) and assemblies of slats and fixed leading edges

02/2005-02/2010: DENEL-SAAB AVIATION (Toulouse FRA-Johannesburg, SA)

POSITION: Design Engineer Airbus A400M Wing Fuselage Fairing.

ACTIVITIES: Preliminary Design During the A400M common definition phase in Toulouse, development and study of master geometry models, design principles, preliminary bill of materials, interface and frontier drawings, master tooling models and SAM models.

MSN-006 Weight Optimization Redesign. Implementation/creation of change requests and modifications for MSN001-005. (CR, TRS, MOD)

Detailed Design as Onglet (L/E) group leader: extruded, machined and sheet metal parts of the internal structure. Detailed design of skin composite panels. Definition and development of elastomeric seal parts.

Documentation of elemental parts (machined, sheet metal, extrusions, composites) and assemblies. Drawing sets creation in Primes.

11/2003-01/2005: ARIES COMPLEX (sent from BÓREAS, now SENER) (Spain)

POSITION: Design Engineer Airbus A380 Rudder/Elevators

ACTIVITIES: Detailed design composite ribs seal parts between rudder and elevator sections (silicone rubbers and extruded aluminum parts).

Documentation of elemental parts (machined, sheet metal, extrusions, composite ribs) and assemblies. Documentation of extensometry and test (artificial defects) drawings, reparation of CFRP parts drawings.

01/2002-11/2003: BÓREAS Ingeniería y Sistemas (now SENER) (Spain)

POSITION: Design Engineer Airbus A380 Belly Fairing Composite Panels and Zone 2 Metallic Structure (since 11/2003 as Team Leader)

ACTIVITIES: Preliminary Design During the A380 common definition phase, development and study of master geometry models, design principles, preliminary bill of materials, interface pitching, datums and SAM models.

Detailed Design of extruded, machined and sheet metal parts of the internal structure and composites with core panels laminates and seals. Cinematic study of de-pressure doors, access doors and systems removability.

Design of brackets of electrical and hydraulic systems.

Documentation of these parts and their sub-assemblies. Ply-sheets. Frontier model drawings.

02/2000-03/2001: I.T.P. (Industria de Turbopropulsores) (Spain)

POSITION: Electrical Section Trainee, Engine External Dressings Department. BAE Nimrod MRA4 Project

ACTIVITIES: Designer of electrical circuits, both 2D schematics (series 2) and 3D routing.

ADITIONAL EXPERIENCE

09/2003-01/2005: CAD Department Advisor (CATIA v5)

ACTIVITIES: Development of CATIA v5 Advanced Tools: Creation of Start-up models, Powercopies and Special Features. Automation of CATIA modeling using Visual Basic Script.

Development of Visual Basic Applications.

CAD EXPERIENCE

CATIA v5: +16000 hours (Airbus Methods Certificate May 2002) CATIA v4: 200 hours

Intensive training in Part Design, Generative Shape Design, Aerospace Sheet Metal, Product Structure, DMU, Kinematics and Drafting modules of CATIA v5 (220 hours).

Advanced knowledge (KBE&KWA workbenches) and visual-basic automation course (48 hours)

Catia v5 CPD training (40 hours)

Basic training in CATIA v4 (60 hours)

NX11: +5000 hours. Fibersim. Training in NX Simulation Center

REFERENCES

SENER/BOREAS: Sergio Aladren, Technical Director Aeronautical Section. Email: adgalw@r.postjobfree.com

DENEL-SAAB: Eliyahu Schwartz. WFF Chief Engineer. Email: adgalw@r.postjobfree.com

SONACA : Charles Dujardin. C-Series Slats Design Leader : adgalw@r.postjobfree.com

ALESTIS: José Moreno A350 Belly Fairing Lead Design: adgalw@r.postjobfree.com

ACITURRI: Victor Redondo. KC390 WFF Design Lead. adgalw@r.postjobfree.com

BOEING: Ray Coughlin (777-9 S49 Design Lead): adgalw@r.postjobfree.com

VIRING ORBIT: Chad Foerster (L1.1 Chief Engineer): adgalw@r.postjobfree.com

Non-professional information

Aviation enthusiast since a schoolboy. Very active, sporty and outdoors minded, very fond of scuba diving (+200 dives all over the world), camping, snowboarding, karate (past), football (soccer) and basketball. Other interests: reading, music, cooking, Japanese culture and food, studying languages and custom motorbikes.

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