Mechanical Engineer Maintenance

SURJEET SINGH

Phone no: +918*********

E-mail : *****.**********@*****.***

**********@*****.***

Degree in: MECHANICAL ENGINEERING

(PUNJABI UNIVERSITY PATIALA PUNJAB)

OBJECTIVE:

To pursue a career where I can utilize my talents to the fullest as an individual which provides a challenging environment and enables me to leverage my skills to the best of my ability thereby gearing me towards continuous development.

CAREER SUMMARY

Experience in engineering equipment’s, process design and fabrication work.

Having major role in inspecting and analyzing the abnormal and unsuitable condition of all rotating equipment’s.

Planning and effecting predictive & preventive maintenance schedules for various machinery’s and equipment's to increase machine up time and reliability

Proactively identify areas of obstruction / defects and conducting service and repair to rectify the equipment's through application of trouble shooting tools. Carrying out planned maintenance activities for improving the availability of machinery's.

Production supporting includes leading team of members for maintenance, inspection, replacement, breakdown analysis.

Studying of equipment drawing and keeping indents according to need of machinery requirement.

Formulating and executing maintenance procedure, accordingly manpower management, material management and quality control.

Minimizing equipment downtime by practicing efficient troubleshooting procedure.

Carrying out condition monitoring of equipment to reduce breakdown and optimize system performance.

Pl anning all maintenance schedule which include preventive, predictive and breakdown maintenance.

Undertaking planning for spares availability and preventive maintenance; preparing monthly preventive & breakdown reports.

Reporting to supervisors & in supervisor's absence reporting to section head, making report in SAP.

AREAS OF EXPERTISE

- Maintenance - Inventory Control - Man Management

- Spares Planning - Equipment Failure Analysis - Cost Reduction

- Energy Conservation - Safety & Compliance - Process Enhancement

- Condition Monitoring - Documentation - Troubleshooting

INDUSTRIES

Total Experience : 9.8 Years,

CURRENT WORKING PROFILE

Working in steel Hot Rolling Mill PRIMEGOLD SAIL JVC LTD. GWALIOR (M.P.) INDIA. As a Mechanical HOD and looking all type maintenance like Re-heating furnace pusher type hydraulic, pneumatic, lubrication systems and crane, cooling bed and bar transfer and roll assembly. There are finishing 8 stand is housing less stand. TMT hot rolling mill having 14th stands continuous mill & 500mm of 3rolls diameter mount in one roughing stand on Horizontal roll configuration and with pinch roll, flying shear, Continuous shear, cold shear m/c & twin channel, automatic cooling bed supplied by M/s AREW Pvt. Ltd. India, also TMT bar bending and bundling systems.

DESIGNATION : MECHANICAL HOD

PERIOD : March 2020 to till now.

JOB RESPONSIBILITIES :

Maintenance of Hydraulic pusher type reheating furnace.

Maintenance of housing less Mill stands assembly and dismantling.

Bearing assembly at roll shop and maintenance cylindrical roller bearing.

Also guide box & delivery box fitting and maintenance work.

Maintenance of Bar Mill which includes Hydraulic, Lubrication and Pneumatic System.

Maintenance of cooling bed 60 mitres (twin channel), cold shear, bundling and bending machine.

Preparing list of spare parts for equipment; creating material master for each spare part; maintaining min and max level in stores.

Rising of Purchase Request & Follow up with concerned parties and stores dept. for materials like spares etc.

Efficient attending breakdowns.

Prepare progress, project schedule & work allotment reports.

Procurement of required Mechanical items.

Ensure the availability of spare mechanically items as per norm.

Prepare manual for the machine reconditioned

To maintain the records & drawing for every machine.

ORGANIZATION EXPERIENCE

MUKALLA IRON AND STEEL CO LTD. AL MUKALLA YEMEN

Working in steel Hot Rolling Mill M /S. MUKALLA IRON AND STEEL COMPANY LTD. AL MUKALLA, YEMEN as an MECHANICAL & PRODUCTION INCHARGE and looking after Re- Heating furnace having capacity of 60 ton/hr (TPH) Make - FORNI e COMBUSTIONE GENOVA and mill stand having 16 nos H-V and 3(H/V) stand is Convertible mill type Make - Siemens-Via. The rolling product diameter size are Rebar of 8mm,10mm, 12mm,14mm,16mm,18mm,20mm,22mm,25mm,28mm and 32mm in which 8 mm DOUBLE SLITTING bar and 10 to 12 SINGLE SLITTING bar and remaining are SINGLE ONE. Mukalla iron and steel company ltd is fully integrated SIEMENCE VAI rolling mill and the mill capacity of 300,000 tons per Years.

DESIGNATION : MECHANICAL & PRODUCTION INCHARGE

PERIOD : February 2019 to Febuary2020.

JOB RESPONSIBILITIES AT MUKALLA STEEL:

Roll and pass planning roll assembling / housing maintenance.

Section change and mill setting and quality control as per standard.

Rolling the rebar as per the standard.

Supervising and controlling the man power.

Preparing daily and monthly delay analysis Report.

Controlling and avoiding the delays.

Maintenance of Hydraulic pusher type reheating furnace.

Bearing assembly at roll shop and maintenance cylindrical roller & thrust bearing.

Also guide box & delivery box fitting and maintenance work.

Maintenance of Bar Mill which includes Hydraulic, Lubrication and Pneumatic System.

Maintenance of Air oil unit for mill stands choke bearing.

Maintenance of cooling bed 65mts (tilting apron), cold shear, bar counter & bundling machine.

Maintaining of water treatment plant which includes submersible & horizontal centrifugal pumps, Sand filters and chemical analysis composition in tanks.

Preparing list of spare parts for equipment; creating material master for each spare part; maintaining min and max level in stores.

Rising of Purchase Request & Follow up with concerned parties and stores dept. for materials like spares etc.

CONARES METAL SUPPLY LIMITED DUBAI UAE,

ROLLING MILL (SIEMENS-VAI POMINI)

DESIGNATION : Mechanical In charge.

PERIOD : July 2016 to December 2018

Conares Metal Supply Limited is a fully integrated Rolling mill Incorporated in the year 2007, the mill has a capacity of 0.5 million tons per annum (0.5MTPA).Located in Dubai, the plant is one of the most modern mill in UAE. Equipped with the state-of-the-art technologies. The Rebar mill is strategically located to cater to the needs of customers across the country.

Working in steel hot rolling mill M/s.Conares steels ltd, Dubai (UAE)-Jebel Ali free zone. As a Mechanical maintenance in charge and I have looking after Re-heating Furnace having capacity 80 ton/hr make-Genova and mill stand having 18-nos H-V mill type Make-SIEMENS-VAI Pomini. The rolling products sizes are re-bar 8, 10,12,14,16,18,20,25 32 and 40 mm.

8mm and 10mm are three slitting Bars and 12 to 16 are two slitting type bars,

JOB RESPONSIBILITIES IN CONARES:

Maintenance of Hydraulic pusher type reheating furnace.

Maintenance of housing less Mill stands assembly and dismantling with robotics power pack.

Bearing assembly at roll shop and maintenance cylindrical roller & thrust bearing.

Also guide box & delivery box fitting and maintenance work.

Maintenance of Bar Mill which includes Hydraulic, Lubrication and Pneumatic System.

Maintenance of Air oil unit for mill stands choke bearing.

Maintenance of cooling bed 65mts (tilting apron), cold shear, rotating arms, bar counter & bundling machine.

Maintaining of water treatment plant which includes submersible & horizontal centrifugal pumps, Sand filters and chemical analysis composition in tanks.

Preparing list of spare parts for equipment; creating material master for each spare part; maintaining min and max level in stores.

Rising of Purchase Request & Follow up with concerned parties and stores dept. for materials like spares etc.

COMPANY : KALIKA STEELS AND ALLOYS PVT LTD, JALNA, MAHARASHTRA

DURATION : 1 March 20015 To 30 June 2016

DESIGNATION : Mechanical Engineer

Company Profile : Erection and Commissioning TMT Bar Mill (SIEMIENS-VAI POMINI) having Capacity 250,000 PTA.

* Working in steel hot rolling mill M/s. Kalika steel Alloys Pvt. Ltd. Jalna (Maharashtra) As a Mechanical maintenance Engineer and I have looking Re-heating Furnace having capacity 50 ton/hr make-INDOTHERM, Induction Heater Supplied by Electro Thermo and mill stand having 18-nos H-V mill type Make-SIEMENS-VAI. PQS systems pinch roll flying shear, 54 Meter Tilting apron type cooling bed, layer transfer. Automatic cold shear and Adjustable stopper and bar counting systems with chain transfer bundling machine and bending machine supplied by Sund//Birsta.

The rolling products sizes are re-bar 8, 10, 12,16,20,25, 32, 36 and 40mm.

8 mm three slitting Bars and 10 to 12 are two slitting type bars.

JOB RESPONSIBILITIES:

Erection and commissioning to Induction Heater systems.

Erection and commissioning Cooling bed 54mts (tilting apron), cold shear, rotating arms, bar counter & bundling machine.

Erection &commissioning 4 No’s high pressure multistage centrifugal pumps and pipe lines for PQS.

Erection & commissioning of Bar Mill which includes Hydraulic, Lubrication and Pneumatic System.

Erection of pusher type reheating furnace.

Erection the all pneumatic air line.

Maintenance of pusher type reheating furnace.

Maintenance of Bar Mill which includes Hydraulic, Lubrication and Pneumatic System.

Maintenance of Air oil unit for mill stands choke bearing.

Maintenance of cooling bed 55mts (tilting apron), cold shear, rotating arms, bar counter & bundling machine.

Preparing list of spare parts for equipment; creating material master for each spare part; maintaining min and max level in stores.

Rising of purchase indents & Follow up with concerned parties and stores dept. for materials like spares etc.

Company : SHREE VAISHNAV CASTING PVT. LTD. (NASHIK )

Duration : 21 July 20014 To 16 February 2015

Designation : Mechanical Engineer

Company Profile : Erection and commissioning to TMT Bar Mill having 3 HI roughing stands ( Roll dia 530 mm) & 14th strands intermediate/continues mill, Crop shear, pinch Roll and U Type repeater and rotary shear . TMT Rib bars from section 8mm diameter to 40mm Dia. TMT Rolling has been done through Thermex. Continuous Shear with (servo motor), Slow speed flying shear Tail breaker and automatic cooling bed with twin channel,cold shear, bar handling,bending machine.

Job Responsibilities:

To follow up Stand Roll setting alignment pass design and box Design as per Rolling plan with shift foreman.

Erection to the rotary shear and finishing stand pinch roll, continuous shear and tail breaker.

To Erection the twin channel cooling bed roller table conveyor and bar handling machine.

To check the level of the intermediate and final machine erection.

To Erection the pump house cooling tower and all pipeline line for Thermex, mill and lubrications tank heat exchanger.

To Erection the all pneumatic air line and bending machine to Supplied by AREW.

Commissioning Roughing mill turning wall and Y table with the gear box and pinion.

Commissioning all lubrication pump and pressure setting have done.

Commissioning all continuous stand rotary shear and 2 nose pinch roll.

Commissioning continuous shear flying shear and cooling bed with twin channel power pack.

COMPANY : TULSYAN NEC LTD. (Steel plant)

Gummidipoondi (Chennai)

Duration : 07 January 2011 to 20 July 2014

Designation : Mechanical Engineer

Company Profile: An ISO 9001-2013 core certified:

TMT rolling Mill capable of producing TMT bar & wire rods with plain rounds with processes from Danieli Morgradshammar, Sweden having capacity of 2.5 lacks MT per annum. TMT 6mm to 40 mm and plain round 5.5mm to 12 mm.

TMT hot rolling mill having 14th stands continuous mill & 500mm of 3rolls Dia mount in one roughing stand on Horizontal roll configuration and with pinch roll, flying shear, cold shear m/c & twin channel, automatic cooling bed supplied by M/s PPRM Pvt ltd India. Coil Compacting, also Automatic TMT bar bending and bundling & D coiling and bundling machine supplied by Sund//Birsta Sweden.

Wire Rod Mill : DELTA type 6 stand wire rod block mill from Morgardshammar with post pinch roll, laying head & Quenching heat treatment Cooling as well as

Retarded Cooling to achieve grain size/structure and mechanical properties for different

Grades.

Reheating Furnace (50 Tons per hours capacity with input size of 100x100mm- 130x130mm billets and up to 6mtr length)

Having SMS, CCM

size-TMT 6mm to 40 mm and plain round 5.5mm to 16 mm,

Reheating Furnace (50 Tons per hour capacity with input size of 150x150mm & 130x130mm billets.

De Scalar before roughing stands to remove scale formed during reheating.

500 mm 3HI roughing mill having 5th passes and having both sides tilting table with manipulators.

400 mm &360 mm intermediate and 300mm, 280mm finishing Continuous mill (total 14 stands continues) on Horizontal roll configuration.

Wire Rod Block: DELTA type six stands wire rod block (P820 & P815), from Morgardshammar with post rolling arrangement of Quenching, Forced Cooling as well as.

Retarded Cooling to achieve grain size/structure and mechanical properties for different grades.

Cooling Bed: 72mtr length x 6.5mtr width with layer transfer.

Hot billets rolling direct from ccm.

JOB PROFILE:

Hydraulic Valves Units (2-way Directional controls & 1-way pressure controls)

Pneumatic Units and lubrication units water Pump House,& cooling tower & Gas fire Plant, high Pressure Centrifugal Pumps, Gear boxes,Roller Conveyors (Belt Drive & Chain Drive)

JOB RESPONSIBILITY:

Efficient attending breakdowns.

Prepare progress, project schedule & work allotment reports.

Procurement of required Mechanical items.

Ensure the availability of spare mechanically items as per norm.

Prepare manual for the machine reconditioned

To maintain the records & drawing for every machine.

To preparing maintenance chart for monthly, weekly basis.

Hydraulic power pack and lubrication tank.

Hydraulic & pneumatic cylinders and valves.

Handle shift.

Water pumps house & cooling tower and compressors.

Block mill roll mounting and dismounting with hydraulic pressure.

Block mill pinch roll, disk shear, drum shear, laying head, reformer, compactor & 4 No’s binding machines.

Observing, analyzing and take necessary action plan for reducing Mechanical breakdown

Predictive & Preventive and breakdown Maintenance of mechanical equipment.

Cooling bed arranged with muff coupling, Plummer block, hydraulic & pneumatics cylinders, roller table with respective conveyors.

CCM hot billets rolled 85 % and maintaining temperature and also checked chemical composition.

TRAINING & PROJECTS

45 Days under training in reduction gear box assembly in PPRM Faridabad Haryana INDIA.

120 Days project work (Erection) SUND//BIRISTA BENDING & BUNDLING MACHINE in Tulsyan NEC Ltd. Gummidipoondi Chennai.

Learnt AUTO CAD in May 2010 from AutoCAD center Padi, Chennai.

PROFESSIONAL QUALIFICATION:

B. Tech. in Mechanical Engineer (2007-2011)

(Punjabi University Patiala) Punjab -INDIA

EDUCATIONAL QUALIFICATION:

12th from U.P. Board in 2006 with 70.60%

10th from U.P. Board in 2004 with 70.66%

STRENGTHS.

Positive ‘CAN DO’ Attitude, Self-Initiative, Enthusiastic, Go-getter, Patience, Dedicated towards Goal.

Area of Interest:

Automobile.

3D Modeling and Drafting.

Production.

OPERATING SYSTEM KNOWN.

1)Window XP, window vista, window 7 & window 8.1, window 10, SAP.

2)Supportive package known: - MS office (Ms. word, excel & power point presentation.)

3)

ACHIEVEMENTS

1)Organize the Tech Fest in the College as a Coordinator of a Tech fest committee.

2)Volunteer of National Conference on Advancement and Futuristic Trends in Mechanical and Materials Engineering.(AFTMM)

Worked as member of organizing committee during techfest-2010 in YCOE and has organized workshop events.

PERSONAL INFORMATION

Father’s Name : Mr. Umesh Singh

Mother’s Name : Mrs. Shanti Devi

Date Of Birth : 12th August 1987

Nationality : Indian

Marital status : Married

Language Known : Hindi & English

Strength : Hardworking, Good Learner

Address : Village- Bhagawan pur, Post- Panwari, Dist- Allahabad

U.P. (212106), INDIA.

Expected CTC : US $ 4500/month+ Accommodation+ Transportation.

DECLARATION:

I hereby declare that the information furnished above is true and accurate to the best of my knowledge.

Date: 03.09.2020

Place: PRAYAGRAJ SURJEET SINGH

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