Praveen Kumar Kalyanam
**/**, ****, ***, ***** Malai Nagar, Tamil Nadu, India Phone: 080******** Email: mmnpraveen@gmail.
OBJECTIVE
Seeking a challenging Position in a reputed organization which provides opportunities for professional growth and Advancement
CERTIFIED SIX SIGMA
BLACK BLET
(CSBB18404-ASQ)
1, Deployment and drive Design for six sigma project for NPD IN domestic appliance products as a Black belt.
2, Drive the Six sigma projects for Process improvements with reduction in 0.15 DUP and process yield from 75.8% to 94.8%
3, Reduction in Cost of Quality up to 50 Hrs./Day by implementation of automation in process
4, Develop and Drive the Process for Knowledge management through DMAIC Process as a Black Belt.
MANAEMENT SKILLS
Project & People Management, Conflict Management, Team building activities, Resource
Managements, Good in interpersonal skills, Assertive behaviors, Knowledge Managements, Continuous learning programs, Leadership managements, Change Management
QUALITY TOOLS
APQP, PPAD, MSA, QFD, DFMEA, PFMEA, 8D, RCA, CAPA, Part approval
process, ECR,ECN.SPC,QMS(IATF,&ISO), TQM,5S,KAIZEN,Lean Tools, VSM, Process
MAP, Reliability & Warranty analysis, Hypothesis, QC charts, 7QC Tools, 7 Management tools
MINITAB. Management Statistics-DoE, Lab Managements, Regulatory & Statutory Management
CERTIFIED
GDTPS-5374 BY
ASME
Certified senior professional in Geometric dimension & Tolerance by ASME.
GDTPS-5374
EXPERIENCE
ATOMBERG TECHNOLOGY PRIVATE LIMITED
Mumbai
11/2019 – present
Sr. Quality Assurance
Develops and manages the implementation of the strategic quality plan and ensures alignment / priority setting with strategic business plan and the alignment of appropriate resources. Guides business in making appropriate risk / reward decisions associated with product and service quality
Implement and drive a process of continuous improvement and cost reduction at the site by embracing Lean principles and tools including Kaizen, Value Stream Mapping & other related methodologies to achieve highest quality, lowest cost & customer focused standards
Actively support the Company policies, procedures, and workplace rules including environmental, health, and safety objectives to ensure compliance, keep our people safe and minimize risk
Provides oversight of inspection activity for product throughout production cycle. Directs workers engaged in inspection and testing activities to ensure continuous control over materials, facilities, and products in order to maintain compliance with all applicable codes, standards and/or specifications as well as all corporate and quality policies.
Provides oversight of inspection activity for product throughout production cycle. Directs workers engaged in inspection and testing activities to ensure continuous control over materials, facilities, and products in order to maintain compliance with all applicable codes, standards and/or specifications as well as all corporate and quality policies
Responsible for all QA/QC functions and reporting including the following processes: Non-conformance (NCR); Corrective/Preventive action (CPAR); Field quality reports and customer complaints/returns; supplier monitoring, auditing and evaluation; gage calibration; quality inspection plans and contract packets( quality records); Material review board; Warranty analysis and investigations; Cost of Poor Quality reduction; first article qualification and production approval; and auditing( internal and external). Plan and Conduct monthly Quality Management Reviews.
Expertise implementing Six Sigma, Statistical Process Controls, FMEA, process audits and other proactive quality management practices
Strong management and leadership skills with an ability to collaborate with manufacturing, R & D, Product management, Process Engineering and all other organizations
Derive the strategy for conducting the Reliability & warranty analysis
FAURECIA CLEAN MOILITY
Bangalore
12/2016 – 05/2018
Sr. Lead Quality Analyst-Process Excellency
A proven Lean Six Sigma subject matter expert, project team leader, and technical and cultural change agent. Responsible leading, showcasing and spreading the use of the LSS methodology and building a mutual need for transformation change as well as mobilizing commitment for support when facing obstacles
Develops and maintains project work plans, including change management (e.g. influencing; removing barriers; etc.), and implementation management for flawless project execution
Develops and maintains a planned and prioritized list of initiatives with the business supported aligned to the strategic priorities which drive value to the organization.
Ensures sustainability of results via robust control plans post-project completion. Works with finance and the business to validate and verify results over time
Trains, coaches, and mentors Green Belts, and Yellow Belts
Define Phase Responsibilities: Identifies processes to improve that are linked directly to RBC strategies. Defines projects, and charters the project team. Identifies stakeholders and conducts stakeholder analysis. Collects Voice of the Client, Business, and Employee. Prepares high level process diagrams and detailed Value Stream Maps. Determines critical processes and identifies decision points in these processes. Prepares the Define Phase storyboard and reports progress to senior management
Measure Phase Responsibilities: Defines critical process-related metrics and elaborates decision points and associated decision making. Ensures reliability of measurement systems; ensures process capability and performance CDRs (capability analysis, decision analysis, value stream mapping); explores further sub-modes; assesses the effect of each critical X on each Y (XY matrix); identifies failure modes (Failure Modes and Effects Analysis). Prepares the Measure Phase storyboard and reports progress to senior management
Analyze Phase Responsibilities: Analyzes process performance using graphical analysis, inferential statistics (histograms, box plots, multi-vari analysis), and simulation modeling. Understands the nature of critical X’s that control Y’s. Performs root cause analyses and statistical tests (cause and effect diagrams; hypotheses testing). Develops metrics for simulation (regression analysis and process modeling). Prepares the Analyze Phase storyboard and report s progress to senior management
Improve Phase Responsibilities: Quantifies the impact of the root cause on process outputs and creates a practical solution that will result in transformational change and dramatic process improvement. Verifies root cause through simulation and statistical tests (process simulation). Verifies root cause through design of experiments (ANOVA). Screens and selects solutions; develops “should be” processes; develops a full implementation plan. Prepares the Improve Phase storyboard and reports progress to senior management
Control Phase Responsibilities: Determines necessary actions to improve the process and to optimize and control the inputs necessary to sustain and control the improved performance of the output. Develops a control plan (control charts); monitors the process; performs capability analysis; creates mechanisms to ensure that the problem is not reinvented in the future; documents the process; determines final cost/benefit with finance. Prepares the Control Phase storyboard and report progress to senior management
AXIS CADES ENGINEERING TECHNOLOGIES
Chennai
12/2014 – 12/2016
Sr. Engineer-Quality
Heading the team to organize and conduct the Brainstorming session for generating ideas in work shop for all the commodities in VA/VE Projects
Manage and implementations of ECR/ECN in current processes.
Develop the process maps for key deliverable of current & NPI projects within the time line as per Quality requirements
Develop the resource and manage the resources for Quality conformance activities within the time lines.
SIEMENS LTD
Chennai
01/2012 – 04/2014
Engineer-Executive R&D
Developing design concepts in Vertical mill drive technologies
Maintain and monitoring key deliverable with in the time lines with achieve customer needs
Performing the structural behaviors of products through hand calculations and FEA modeling.
Performing the endurance analysis of structural members.
Manage & guide the product development team to release product drawings within the time lines as per customer quality
Review and Approval of drawing release and derive the testing plans
Deployment of Product testing and finding the failures, Derive the RCA, Implementation of New product designs through RCA-ECR-ECN.
CATERPILLAR ENGINEERING DESIGN CENTER
Chennai
07/2004 – 04/2011
Associate Engineering-Project Management
Deployment the Six sigma project for 3d Geometry creation for MPSD-Division and for Nitromation Data entry for Engineering Standard Division.
Six sigma project for Similar parts Catalogs for all fasteners standard components globally in caterpillar
Successfully Completed GPO for Corporate Pro\E Library as a Green belt and transferred the process from US to India Caterpillar Engineering design center-India
Completed Knowledge repository for EAME team as a lead Green belt
Instrumental in undertaking Design for Six Sigma (Conveyor Design) DMADV and DMADOV, Worked in large assemblies (Chassis Frame and light fabrications) for TTT (D5N).
Ucal Fuel Systems
Chennai
09/2003 – 06/2004
Quality Tech
Accountable for undertaking reverse engineering for fuel injection pump for Ucal Fuel Systems and conducted inspection.
Involved in localization of fuel injection components and Vendor developments.
Handled in various Quality inspection Equipment.
Involved in the Quality report generation and approving for further production department.
Developed in the various quality Inspection gauges to reduce the time and cost.
EDUCATION
ANNA UNIERSITY
Bachelor of Mechanical Engineering
2010 – 2013
Studied Bachelor of Mechanical Engineering at Madras institute of Technology, Anna university with 7.3CGP
S.R.M COLLEGE OF POLYTECHNIC
Diploma in Mechanical Engineering
2000 – 2003
Studied Diploma in Mechanical Engineering with 91% of scoring
Submit
Driven by high energy levels and competence I am confident of making visible contribution to company’s growth and profitability objectives.
A tour through my enclosed resume shall take you through the details and I am confident, in my credentials you would find a perfect fit for the said job. Thanks for sparing your time.
I would appreciate the chance to meet with you in person to discuss as to how I could be a vital part of your organization.
Thanking you in anticipation.
Yours sincerely
Praveen Kumar. K