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Manager Plant

Location:
Dammam, Eastern, Saudi Arabia
Posted:
October 23, 2020

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Resume:

HaithamTaiseer Ali

Dammam, Saudi Arabia

Mobile #: +966-***-***-*** / +966-*********

E-mail: adg85u@r.postjobfree.com

Date of Birth: 07 July 1974 Kuwait

Marital Status: Married

Nationality: JordanianTransferable Iqama

EDUCATION

September 1992 – June 1997 Al_Blqaa University Al_Blqaa, Jordan

Bachelor of mechanical engineering (production and machines emphasis)

Specialized Knowledge and Skillsabstract:

Well-versed with all major steel fabrication operations and all types of welding, testing, surface treatment such as sand & grit blasting, painting, powder coating & galvanizing etc. all types of steel pipe & support fabrication, vessels, structural steel & plate fabrications, especially relating to oil & gas and petrochemical industries.

Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods and coordination of people and resources. Knowledge of principles and processes for providing customer and personal service. Customer need assessments, meeting quality standards for services and evaluating customer satisfaction. Knowledge of principles and procedures for personnel recruitment, selection, training, compensation and benefits, labor relations and negotiation and personnel information system. Knowledge of economic and accounting principles and practices, the financial markets, banking and analysis and the reporting of financial data.

EXPERIENCE

1- Fares Helal for Technical Industrial Service Est.

Dammam, Jan 2020 - Present.

Job Role : Operation Manager - (Own Business)

Scope of our services and works:

I.Prepare and set up all the facilities for new factories.

II.Study the capacity of the manufacturing running machine and the performance of the labor and finger out the reliability factors for the highest productivities.

III.Create a suitable manufacturing flow process system documentation which applicable to ISO.

IV.All Types of Steel Fabrication works, structural, tanks, pressure vessels, pipe spool welding.

V.Solving the problems which obstructing the production process and creating new amenable methods consistent with high productivity.

VI.Maintain and fix all electrical and mechanical malfunctions.

VII.Installing and maintaining Central Air Conditioning Unit.

2- Jawdah Industrial Co. Ltd Riyadh May 2019 - NOV 2019.

*Factory Manager

1-Steel Rolling Form.

2-Aluminum Tiles.

3-Sandwich Panel.

4-Gypsum Tile.

5-PVC film.

6-Stainless Steel deep drawing.

3- Amazing Creation Construction Dammam January 2016 - Present.

*Operation Manager at Contracting steel works.

PRINCIPAL DUTIES AND RESPONSIBILITIES

Study engineering drawings and blueprints to determine materials requirements and task sequences.

Reviews financial statements, sales and activity reports and other performance data to measure productivity and goal achievement.

Supervise, coordinate, &schedule the activities of construction & fabrication workers, plan and establish work schedules, assignments, and production sequences to meet production goals.

Determines areas that need cost reduction and program improvement.

Assign work to employees, based on material or worker requirements of specific jobs and estimate material or worker requirements to complete jobs.

Interpret specifications, blueprints, job orders, and company policies and procedures to workers.

Ensuring that the suitable work areas, environmental conditions and housekeeping in the workshop are conducive to the proper performance of manufacturing activities.

Assists in overseeing activities related to making products and providing services.

Assists in establishing and monitoring overall plant performance for production and quality standards.

Managing the supply chain and other resources which helps minimize costs of production.

Regular field visits and follow-up with the fabrication teams at various project sites.

Coordinate with QA & QC department in assessing the quality issues, conduct root-cause analysis and implement preventive and corrective actions.

Inspect work progress, equipment and construction sites to verify safety and to ensure that specifications are met.

Inspect materials, products, or equipment to detect defects or malfunctions.

Communicate all operating policies and issues at department meetings.

Tracking system and material management at the factory shop floor including material traceability systems and inventory management.

Coordinate with the senior executives and project managers of the Operations Department in order to cater to their priority production requirements and plan production schedule and forecasting

Aids in developing and controlling profits, business plans and budgetary restrictions.

Recommends personnel action including an annual evaluations, promotions, hiring and firing.

Serve as the second in command for supervisors and office or sales managers.

4- Zamil Steel- Process Equipment Division, Dammam, August 2011- December2015

*Production Manager

PRINCIPAL DUTIES AND RESPONSIBILITIES

Managing the Production Departments and develop a solid quality ensured.

Effective and efficient production process and manage the team for achieving the prescribed targets.

Analyzing and optimizing the production process and formulating strategic targets concerning production and realization them within the determined period.

Controlling process changes.

Coordination of the processes between the different departments, the production divisions and the maintenance department.

Supervise the setup of fabricating machines, such as brakes, rolls, shears, flame cutters, grinders, and drill presses, to bend, cut, form, punch, drill, or otherwise form and assemble metal components.

Calculating a budget for the production departments.

Monitor and control costs as per the approved budget to achieve profitability targets

Follow welding Non Destructive Tests (NDT) qualification process.

Recommends or advises management on improvements for building facilities, equipment, etc.

Manufacturing and Fabrication Skills:

Familiar with all aspects of steel fabrication factory management including manpower & material planning, process optimization and adoption of industry best practices.

Fully familiar with all types of advanced steel fabrication machineries like CNC machines and modern welding technology.

Ensure the effectiveness of theISO based Quality Management System in all operations and activities.

Implement factory maintenance program covering preventive, shut down & predictive maintenance of all factory equipments and machineries to achieve maximum utilization of production capacities.

Capable of identifying costs such as indirect, direct, fixed, variable, capital etc in order to arrive at actual unit cost of production for all processes involved in the steel fabrication operations in consultation with Accounts Department so that preparation of estimates for both internal and external clients can be facilitated.

Capable of guiding the team in the preparation of offers/ quotations to clients, participation in the tenders and following up on enquiries to convert them into work orders.

Familiar with international standards such as ASTM, ASME, ANSI, API etc., governing different aspects of steel fabrication and also production machinery, equipment and machine tools handling.

Familiar with computerized and tracking system and material management at the factory shop floor including material traceability systems and inventory management.

Standardize an appropriate organization structure for all the factories to enhance efficiency and develop roles and responsibilities for all employees.

Able to guide the team of workshop managers, production planning engineers, supervisors and technicians in process improvement techniques and continuous improvement programs.

Propose improvement schemes for enhancing current production processes, control wastes, minimize reworks & defects and maintain high quality standards as demanded by the clients.

Capable of problem solving, decision making and failure analysis.

A self-motivated leader & a team player.

Modern production technology savory and open-mind for adopting new technology and concepts, and fully abreast with new developments in the industry.

Inter-personal &communication skills (both verbal & written), including negotiating, persuasive and presentation skills.

Skills in dealing with and developing potential clients like Saudi Aramco, main contractors, industrial clients, consultants in the Oil & Gas and Petrochemical industries.

Practical application of HR, Finance, Operations and Strategic Management in the day to day business.

January 2008 – August 2011

5- RezayatProCoat (Rebar Steel-Powder Fusion coating and cut & bend) Dammam, Saudi Arabia

*Plant Manager

Provide effective leadership and oversight of the business operations to ensure smooth operation of the office and all departments are in compliance with the company direction and legal requirements.

Implement the Company operational procedures, policies and standards.

Lead company and staff performance on a regular basis to ensure long term achievement of the plans within the region.

Build strong management team and relationship. Manage the manpower effectively and to ensure high service standard and high team spirit among staff.

Review and analyze periodical financial operations, financial reporting in order to further plan and modify strategically the operational activities.

Propose improvement schemes for enhancing current production processes, control wastes, minimize reworks & defects and maintain high quality standards as demanded by the clients.

Familiar with all aspects of steel factory management including manpower & material planning, process optimization and adoption of industry best practices.

Conduct market survey and develop new lines of fabrication activities to exploit market opportunities, including regular meeting with potential clients and registration of the company with new clients.

Responsible to set operational budgets and yearly targets after discussing with the management, motivate staff constantly and continuously to achieve them.

Monitor and control costs as per the approved budget to achieve profitability targets.

Control and approve all duty plant, staff leaves, offs and other employee benefits.

Develop effective investment strategies, as well as a conservative approach to the cost/expense side of the business.

Increased production capacity by 25%.

Reduced machines breakdown by 90%.

Maximized labor productivity and eliminated overtime requirements.

Monitor closely and continuously the activities of all unit managers and ensure smooth running of the office and also the plant.

6- Jordan Iron & Steel Ind. Co. (Hot Rolling mill rebar, cut & bend)

January 2007 – January 2008 Al-Zarqa, Jordan

Hot rolling mill Plant Manager

Control all production processes

In charge of machine’s assembly, lath machine and welding department

Lead the project of installing a new rolling mill line with 500% increased capacity compared to the original rolling mill line.

7- Jordan Steel Factory(Hot Rolling mill rebar, cut & bend, Pipe & tube)

May 2002 – January 2007 Al-Zarqa, Jordan

Production Manager

Control all production processes

In charge of machine’s assembly, CNC lathe machines and welding department.

8- Jordan Steel Factory (Hot Rolling mill rebar, cut & bend, Pipe & tube)

July 1997 – May 2002 Al-Zarqa, Jordan

Assistant Production Manager

Production processes

Machine’s assembly, CNC lathe machines operator and welding department.

Certifications &Courses

Zero Equipment stoppage

Invention International February 2009

Maintenance Planning & Scheduling for Reliability

Bridge Knowle Events (M) SdnBhd October 2010

Production Management & Planning

The Hashemite University April 2004

Engineering Drawing using AutoCad

The Hashemite University July 2004

Engineering Drawing using AutoCad

Jordan Engineers Association February 2003

Integrated Maintenance

Arab Iron & Steel Union Cairo Regional office March 2003

Recent Progress in steel making, Continuous Casting and Rolling Mill Technologies

Royal Scientific Society August 2003

ISO 9001: 2000 Quality Management System

Advanced Vision Co October 2004

Electrical Control Panel Design & Installation

Engineering Development Center July 1997

Bearing Maintenance & Fitting Procedures

Timkin November 2004

Primavera P6

Saudi Council of Engineers August 2016

Project Management Professional PMP

Saudi Council of Engineers August 2016

Basics of Welding Technology

Saudi Council of Engineers May 2016

AFFILIATIONS

Member of Jordan Engineers Association.

Member of Saudi Council of Engineers.



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